scholarly journals The simplified approach to numerical modeling of polyurethane foam shock absorbers of complex structure: determination of effective mechanical properties and preparation of mathematical models of a homogenized material

2021 ◽  
Vol 2131 (4) ◽  
pp. 042056
Author(s):  
A Semenov ◽  
A Smirnov ◽  
M Stepanov ◽  
N Kharaldin ◽  
A Borovkov

Abstract The first part of this paper is devoted to modeling foam taking into account the effect of strain rate on material behavior in the LS-Dyna software package for solving dynamic problems in a wide range of speeds. The MAT_083 material model was used, which analyzes the stress-strain state considering the dependence on the strain rate. The process of adaptation of experimental data for use in the MAT_083 material model is described. The second part of this study touches upon the homogenization of the properties of a shock absorber consisting of SKU-PFL-100 polyurethane (the modeling approach is described in the previous article) and polyurethane foam, the model of which is described in the first part of this paper. Homogenization of the shock absorber is carried out in order to reduce the number of elements in the problem and, accordingly, to improve the calculation performance. The stress-strain curves obtained during the compression of a shock absorber are used in the material MAT_083.

2018 ◽  
Vol 385 ◽  
pp. 443-448 ◽  
Author(s):  
Sergey A. Aksenov ◽  
Donato Sorgente

The work is dedicated to determination of stress-strain behavior of Ti6Al4V alloy deformed in conditions of biaxial tension provided by free bulging testing. The dome height during each test was continuously measured and recorded using a magnetostrictive position transducer. All the tests were performed using stepped pressure regime with jump pressure changing between two values at evenly spaced time moments. This experimental technique provides the possibility to study strain rate sensitivity index variation during the test and subsequently construct strain and strain rate dependent material model. The output data of each test include the evolution of dome height, subsequent pressure regime and final thickness of the specimen at the dome pole. In the framework of this study the processing of such data in order to evaluate the material behavior is discussed. Inverse analysis with different material models was implemented as well as special direct technique allowing one to construct stress-strain curves based on the results of free bulging tests with pressure jumps. The obtained material model was verified by finite element simulation.


Polymers ◽  
2021 ◽  
Vol 13 (10) ◽  
pp. 1537
Author(s):  
Luděk Hynčík ◽  
Petra Kochová ◽  
Jan Špička ◽  
Tomasz Bońkowski ◽  
Robert Cimrman ◽  
...  

Current industrial trends bring new challenges in energy absorbing systems. Polymer materials as the traditional packaging materials seem to be promising due to their low weight, structure, and production price. Based on the review, the linear low-density polyethylene (LLDPE) material was identified as the most promising material for absorbing impact energy. The current paper addresses the identification of the material parameters and the development of a constitutive material model to be used in future designs by virtual prototyping. The paper deals with the experimental measurement of the stress-strain relations of linear low-density polyethylene under static and dynamic loading. The quasi-static measurement was realized in two perpendicular principal directions and was supplemented by a test measurement in the 45° direction, i.e., exactly between the principal directions. The quasi-static stress-strain curves were analyzed as an initial step for dynamic strain rate-dependent material behavior. The dynamic response was tested in a drop tower using a spherical impactor hitting a flat material multi-layered specimen at two different energy levels. The strain rate-dependent material model was identified by optimizing the static material response obtained in the dynamic experiments. The material model was validated by the virtual reconstruction of the experiments and by comparing the numerical results to the experimental ones.


2007 ◽  
Vol 345-346 ◽  
pp. 1241-1244 ◽  
Author(s):  
Mohd. Zahid Ansari ◽  
Sang Kyo Lee ◽  
Chong Du Cho

Biological soft tissues like muscles and cartilages are anisotropic, inhomogeneous, and nearly incompressible. The incompressible material behavior may lead to some difficulties in numerical simulation, such as volumetric locking and solution divergence. Mixed u-P formulations can be used to overcome incompressible material problems. The hyperelastic materials can be used to describe the biological skeletal muscle behavior. In this study, experiments are conducted to obtain the stress-strain behavior of a solid silicone rubber tube. It is used to emulate the skeletal muscle tensile behavior. The stress-strain behavior of silicone is compared with that of muscles. A commercial finite element analysis package ABAQUS is used to simulate the stress-strain behavior of silicone rubber. Results show that mixed u-P formulations with hyperelastic material model can be used to successfully simulate the muscle material behavior. Such an analysis can be used to simulate and analyze other soft tissues that show similar behavior.


Author(s):  
Ashutosh Dikshit ◽  
Johnson Samuel ◽  
Richard E. DeVor ◽  
Shiv G. Kapoor

A continuum-based microstructure-level material model for simulation of polycarbonate carbon nanotube (CNT) composite machining has been developed wherein polycarbonate and CNT phases are modeled separately. A parametrization scheme is developed to characterize the microstructure of composites having different loadings of carbon nanotubes. The Mulliken and Boyce constitutive model [2006, “Mechanics of the Rate Dependent Elastic Plastic Deformation of Glassy Polymers from Low to High Strair Rates,” Int. J. Solids Struct., 43(5), pp. 1331–1356] for polycarbonate has been modified and implemented to capture thermal effects. The CNT phase is modeled as a linear elastic material. Dynamic mechanical analyzer tests are conducted on the polycarbonate phase to capture the changes in material behavior with temperature and strain rate. Compression tests are performed over a wide range of strain rates for model validation. The model predictions for yield stress are seen to be within 10% of the experimental results for all the materials tested. The model is used to study the effect of weight fraction, length, and orientation of CNTs on the mechanical behavior of the composites.


2014 ◽  
Vol 566 ◽  
pp. 80-85
Author(s):  
Kenji Nakai ◽  
Takashi Yokoyama

The present paper is concerned with constitutive modeling of the compressive stress-strain behavior of selected polymers at strain rates from 10-3 to 103/s using a modified Ramberg-Osgood equation. High strain-rate compressive stress-strain curves up to strains of nearly 0.08 for four different commercially available extruded polymers were determined on the standard split Hopkinson pressure bar (SHPB). The low and intermediate strain-rate compressive stress-strain relations were measured in an Instron testing machine. Six parameters in the modified Ramberg-Osgood equation were determined by fitting to the experimental stress-strain data using a least-squares fit. It was shown that the monotonic compressive stress-strain behavior over a wide range of strain rates can successfully be described by the modified Ramberg-Osgood constitutive model. The limitations of the model were discussed.


2019 ◽  
Vol 2019 (0) ◽  
pp. OS1510
Author(s):  
Junmin SEO ◽  
Hayato TOKUNAGA ◽  
Tomohisa KUMAGAI ◽  
Yasufumi MIURA ◽  
Yunjae KIM

Materials ◽  
2022 ◽  
Vol 15 (1) ◽  
pp. 304
Author(s):  
Niklas Lenzen ◽  
Okyay Altay

Superelastic shape memory alloy (SMA) wires exhibit superb hysteretic energy dissipation and deformation capabilities. Therefore, they are increasingly used for the vibration control of civil engineering structures. The efficient design of SMA-based control devices requires accurate material models. However, the thermodynamically coupled SMA behavior is highly sensitive to strain rate. For an accurate modelling of the material behavior, a wide range of parameters needs to be determined by experiments, where the identification of thermodynamic parameters is particularly challenging due to required technical instruments and expert knowledge. For an efficient identification of thermodynamic parameters, this study proposes a machine-learning-based approach, which was specifically designed considering the dynamic SMA behavior. For this purpose, a feedforward artificial neural network (ANN) architecture was developed. For the generation of training data, a macroscopic constitutive SMA model was adapted considering strain rate effects. After training, the ANN can identify the searched model parameters from cyclic tensile stress–strain tests. The proposed approach is applied on superelastic SMA wires and validated by experiments.


Author(s):  
Luděk Hynčík ◽  
Petra Kochová ◽  
Jan Špička ◽  
Tomasz Bońkowski ◽  
Robert Cimrman ◽  
...  

Current industrial trends bring new challenges in energy absorbing systems. Polymer materials as the traditional packaging material seem to be promising due to their low weight, structure and production price. Based on the review, the linear low-density polyethylene material was identified as the most promising material for absorbing impact energy. The current paper addresses the identification of the material parameters and the development of a Constitutive material model to be used in future design by virtual prototyping. The paper deals with the experimental measurement of the stress-strain relations of the linear low-density polyethylene under static and dynamic loading. The quasi-static measurement is realized in two perpendicular principal directions and is supplemented by a test measurement in the 45 degrees direction, i.e. exactly between the principal directions. The quasi-static stress-strain curves are analyzed as an initial step for dynamic strain rate dependent material behavior. The dynamic response is tested in the drop tower using a spherical impactor hitting the flat material multi-layered specimen at two different energy levels. The strain rate dependent material model is identified by optimizing the static material response obtained in the dynamic experiments. The material model is validated by the virtual reconstruction of the experiments and by comparing the numerical results to the experimental ones.


Author(s):  
Pradeep Lall ◽  
Vishal Mehta ◽  
Jeff Suhling ◽  
Ken Blecker

Abstract In many industries, such as automotive, oil and gas, aerospace, medical technologies, electronic parts can often be exposed to high strain loads during shocks, vibrations and drop-impact conditions. Such electronic parts can often be subjected to extreme low and high temperatures ranging from −65°C to 200°C. Also, these electronic devices can be subjected to strain rates of 1 to 100 per second in the critical environment. Recently, many doped SAC solder alloys are being introduced in the electronic component including SAC-Q, SAC-R, Innolot. SAC-Q is made with addition of Bi in Sn-Ag-Cu composition. Mechanical characteristic results and data for lead-free solder alloys are extremely important for optimizing electronic package reliability, at high temperature storage and elevated strain rates. Furthermore, the mechanical properties of solder alloys can be changed significantly due to a thermal aging, which is causing modification of microstructure. Data for the SAC-Q solder alloy with a high temp aging and testing at extreme low to high operating temperatures are not available. SAC-Q material was tested and analyzed for this study at range of operating temperatures of −65°C to 200°C and at a strain rate up to 75 per second. After the specimens were manufactured and reflowed, specimens were stored at 100°C for the isothermal aging for up to 90 days, before tensile tests were carried out at different operating temperatures. For the wide range of strain rates and test temperatures, stress-strain curves are established. In addition, the measured experimental results and data were fitted to the Anand viscoplasticity model and the Anand constants were calculated by estimating the stress-strain behavior measured in the wide range of operating temperatures and strain rates.


Author(s):  
A. M. Salem ◽  
S. Olutunde Oyadiji

The dynamic performance of automotive vehicles is influenced by the suspension system design. Suspensions owing damping elements with a wide range of non-linear behaviour can provide higher mobility and better ride comfort performances. Pneumatic suspensions due to their inherent nonlinear behaviour can provide high mobility performance while suspensions with MR dampers can provide this nonlinearity through the controllable damping force produced by the control of the MR fluid. The pneumatic and MR suspension models are usually developed from experimental force-displacement and force-velocity characteristics. The purpose of this paper is to measure and compare the dynamic characteristics of pneumatic, magnetorheological, and hydraulic shock absorbers. The study is carried out through measuring the characteristics of the different types of dampers at different frequencies and amplitudes using an Electro-Servo Hydraulic (ESH) testing machine. The shock absorber is subjected to sinusoidal excitation of frequency varying from 0 to 10 Hz, and amplitude varying from 0 to 10 mm. In the case of the MR damper, the tests are also done at different current levels of between 0 and 2 amp. The input displacement and acceleration to the shock absorber were measured using an LVDT (Linear Voltage Displacement Transducer) and an accelerometer, respectively while the input velocity was derived from the measured displacement and acceleration. This dual identification of the input velocity was done in order to ensure accurate representation of the velocity. The output force response of the shock absorber was measured by means of a force transducer. The force-displacement and force-velocity characteristics of each shock absorber were subsequently derived from the measured data. The results show the tunability of the MR damper characteristics in comparison to those of the pneumatic and hydraulic dampers.


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