scholarly journals Aspects of wear braking process on brake discs and brake pads in the construction of commercial vehicles

Author(s):  
M F Popa ◽  
D M S Capătă ◽  
N Burnete
Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 938
Author(s):  
Hanwei Bao ◽  
Zaiyu Wang ◽  
Zihao Liu ◽  
Gangyan Li

In contrast to the traditional pneumatic braking system, the electronic-controlled pneumatic braking system of commercial vehicles is a new system and can remedy the defects of the conventional braking system, such as long response time and low control accuracy. Additionally, it can adapt to the needs and development of autonomous driving. As the key pressure regulating component in electronic-controlled pneumatic braking system of commercial vehicles, automatic pressure regulating valves can quickly and accurately control the braking pressure in real time through an electronic control method. By aiming at improving driving comfort on the premise of ensuring braking security, this paper took the automatic pressure regulating valve as the research object and studied the pressure change rate during the braking process. First, the characteristics of the automatic pressure regulating valve and the concept of the pressure change rate were elaborated. Then, with the volume change of automatic pressure regulating valve in consideration, the mathematical model based on gas dynamics and the association model between pressure change rate and vehicle dynamic model was established in MATLAB/Simulink and analyzed. Next, through the experimental test of a sample product, the mathematical models have been verified. Finally, the key structure parameters affecting the pressure change rate of the automatic pressure regulating valve and the influence law have been identified; therefore, appropriate design advice and theoretical support have been provided to improve driving comfort.


Tribologia ◽  
2017 ◽  
Vol 276 (6) ◽  
pp. 33-37
Author(s):  
Grzegorz KINAL ◽  
Marta PACZKOWSKA

This article deals with the one of the most important elements of modern braking systems, which is a brake disc. A brake disc is the one of more stressed parts of the braking system, and its quality and design largely determine the braking performance of the vehicle. The article describes the technology of manufacturing disc brake pads that is important from the point of view of the wear processes occurring between two friction surfaces: the brake disc and the brake pad lining. The research of the cast iron ventilated brake disc surface measured the values of the selected roughness parameters at this site. In the context of measurements, it was also determined to be able to maintain a certain value of selected geometric parameters at a given location for the group of brake discs tested of a specific type and manufactured by a particular manufacturer. The work was carried out in the aspect of the research to create a surface layer to protect the brake discs from the effects of corrosive wear.


Tribologia ◽  
2019 ◽  
Vol 286 (4) ◽  
pp. 113-119
Author(s):  
Waldemar TUSZYŃSKI ◽  
Michał GIBAŁA ◽  
Andrzej GOSPODARCZYK ◽  
Stanisław KOZIOŁ ◽  
Krzysztof MATECKI ◽  
...  

For the sake of driving safety, the right choice of the brake pad friction material and its manufacturing processes to obtain the appropriate tribological properties is a matter of priority for brake pad manufacturers. Determination of the tribological properties is best done in component tests, i.e. in the setup: brake pads – brake disc. At the request of one of the domestic brake pad manufacturers, as part of the POIR project, an inertia dynamometer for testing friction and wear of brake pads and brake discs was developed and manufactured, which was given the symbol T-33. A test methodology was developed based on the “Cold application section” procedure described in SAE J2522:2003. The T-33 inertia dynamometer is designed for testing brake pads and brake discs intended for five vehicles representing the passenger vehicle class and vans. The paper presents the new test stand, test methodology, and results of verification tests of the T-33 dynamometer (interlaboratory comparison tests) performed on the Cinquecento vehicle brake setup.


2017 ◽  
Vol 17 (3) ◽  
pp. 125-134 ◽  
Author(s):  
Wojciech Sawczuk

AbstractDue to their wide range of friction characteristics resulting from the application of different friction materials and good heat dissipation conditions, railway disc brakes have long replaced block brakes in many rail vehicles. A block brake still remains in use, however, in low speed cargo trains. The paper presents the assessment of the braking process through the analysis of vibrations generated by the components of the brake system during braking. It presents a possibility of a wider application of vibroacoustic diagnostics (VA), which aside from the assessment of technical conditions (wear of brake pads) also enables the determination of the changes of the average friction coefficient as a function of the braking onset speed. Vibration signals of XYZ were measured and analyzed. The analysis of the results has shown that there is a relation between the values of the point measures and the wear of the brake pads.


Author(s):  
Saša Vasiljević ◽  
Jasna Glišović ◽  
Blaža Stojanović ◽  
Aleksandar Vencl

Wear of a friction pair of brake (brake disc and pads), in addition to reducing the active safety of vehicles, leads to the formation of particles that can affect the environment and human health. In addition to the technologies that are being developed for the collection of particles created by the wear of brakes during braking process, today new materials are being introduced, as well as various technologies for processing friction pairs with the aim of reducing brake wear and thus the formation of particles. Furthermore, today, technologies for coating (cladding) the friction surfaces of disc brakes with some materials are increasingly applied and researched, in order to reduce the wear intensity (wear rate) of disc brakes, i.e. the emission of particles created by wear of friction pairs. The aim of this paper is to analyse and review different deposition techniques and materials used for brake discs coatings, as well as the effect it has on the wear rate of friction pair. There are many coating deposition techniques, and special attention is paid to the technology of laser hardfacing of brake rotors.


Author(s):  
A. K. Pogosian ◽  
A. O. Bakhshyan ◽  
A. A. Tamrazov

On the basis of the automobile braking mathematical model describing brake pads oscillation process taking into account the influence of anti-lock braking system, disk brake vibrostability calculation method is worked out. As a result the algorithm of differential equations solving that describe the dynamics of automobile braking process is proposed. Considered model of braking dynamics establish interaction between braking and tire-road coupling moments. The calculations of disk brake vibrostability taking into consideration the impact of anti-lock braking system action are carried out.


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