scholarly journals Topology optimization through stiffness/weight ratio analysis for a three-point bending test of additive manufactured parts

Author(s):  
A A Garcia-Granada ◽  
J Catafal-Pedragosa ◽  
H G Lemu
2015 ◽  
Vol 766-767 ◽  
pp. 355-361
Author(s):  
S. Sivasaravanan ◽  
V.K. Bupesh Raja ◽  
S. Prabhu ◽  
S. Dineshkumar ◽  
Gokulaprasad

Usage of Hybrid nanocomposite materials provides a greater opportunity to replace the conventional materials due to their properties such as light weight and high strength to based on weight ratio. In this synergitic study, nanosized clay particle and layered double hydroxide particles are used. nanoclay and LDH particles were mixed on the bases of weight percentage (1wt% to 5wt%) by ultra sonication technique. The composite material was fabricated by one of the most common method known as hand lay-up technique. The composite materials was prepared in the form of plate with 4mm of thickness.The characterization of tensile and flexural property of the nanoclay, LDH and combination of both was analysis by tensile test using universal testing machine and three point bending test respectively. The tensile and three point bending test specimens were cut to size as per ASTM standard.The morphology of composite was studied using SEM analysis.


2019 ◽  
Vol 16 (39) ◽  
pp. 93-102
Author(s):  
Baraa Khalil Ibrahim

In this paper, a polymer-based composite material was prepared by hand Lay-up method consisting of epoxy resin as a base material reinforced by magnesium oxide powder once and silicon dioxide powder again and with different weight ratios (3, 6, 9 and 12) wt %. The three-point bending test was performed in normal conditions and after immersion in sulfuric acid. The results showed that the bending value decreased with the increase of the weighted ratio of the reinforcement material (MgO, SiO2). The Bending of samples reinforced by SiO2 was found to be less than the bending of samples reinforced by particles (MgO). For example, the bending of the SiO2 sample (0.32 mm) at the weighted ratio (3%) and for the MgO (0.18mm) sample at the weight ratio were the same weighted load (100 g). It was found that the bending values of all samples exceeded the value after immersion in sulfuric acid. For example, the percentage of weight (6%) at the load level (500 g) was changed from 1.16 mm in normal conditions to 1.48mm for the same weight ratio after immersion. In sulfuric acid diluted with 0.3N for 10 days at the same applied load.


Author(s):  
Han-Wool Kim ◽  
Young-Seong Kim ◽  
Joong Yeon Lim

The development of additive manufacturing technology has facilitated the production of cellular structures such as lattices. Topology optimization is a tool for computing the optimal geometry of an object within certain conditions, and it can be used to increase the stiffness and decrease the weight. In this study, a “double-optimized lattice structure” was designed by applying the solid isotropic material with penalization method for topology optimization twice, first to optimize the unit cell of the lattice and then to grade and insert the cells into a global model. This design was applied to a Messerschmitt–Bölkow–Blohm beam and produced via material extrusion additive manufacturing. Subsequently, it was evaluated by a three-point bending test, and the results indicated that the double-optimized lattice beam had a 1.6–1.9 fold greater effective stiffness and a 2 fold higher ultimate load than the values obtained for the beam designed with conventional methods. Thus, the double-optimized lattice structure developed herein can be an effective material with regard to its low weight and high stiffness. Contrarily, the penalty factor p of the solid isotropic material with penalization did not affect the properties. This finding suggests that p can control homogeneity while maintaining the strength of the structure.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2450
Author(s):  
Andreas Borowski ◽  
Christian Vogel ◽  
Thomas Behnisch ◽  
Vinzenz Geske ◽  
Maik Gude ◽  
...  

Continuous carbon fibre-reinforced thermoplastic composites have convincing anisotropic properties, which can be used to strengthen structural components in a local, variable and efficient way. In this study, an additive manufacturing (AM) process is introduced to fabricate in situ consolidated continuous fibre-reinforced polycarbonate. Specimens with three different nozzle temperatures were in situ consolidated and tested in a three-point bending test. Computed tomography (CT) is used for a detailed analysis of the local material structure and resulting material porosity, thus the results can be put into context with process parameters. In addition, a highly curved test structure was fabricated that demonstrates the limits of the process and dependent fibre strand folding behaviours. These experimental investigations present the potential and the challenges of additive manufacturing-based in situ consolidated continuous fibre-reinforced polycarbonate.


Author(s):  
Mohammadreza Lalegani Dezaki ◽  
Mohd Khairol Anuar Mohd Ariffin ◽  
Diniesh Appalanaidoo ◽  
Zaliha Wahid ◽  
Abdullahi Musse Rage

2015 ◽  
Vol 1100 ◽  
pp. 152-155
Author(s):  
Libor Topolář ◽  
Hana Šimonová ◽  
Petr Misák

This paper reports the analysis of acoustic emission signals captured during three-point bending fracture tests of concrete specimens with different mixture composition. Acoustic emission is an experimental tool well suited for monitoring fracture processes in material. The typical acoustic emission patterns were identified in the acoustic emission records for three different concrete mixtures to further describe the under-the-stress behaviour and failure development. An understanding of microstructure–performance relationships is the key to true understanding of material behaviour. The acoustic emission results are accompanied by fracture parameters determined via evaluation of load versus deflection diagrams recorded during three-point bending fracture tests.


2021 ◽  
Vol 55 ◽  
pp. 1114-1121
Author(s):  
Daniel Jindra ◽  
Zdeněk Kala ◽  
Jiří Kala ◽  
Stanislav Seitl

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3795
Author(s):  
Fernando Suárez ◽  
Jaime C. Gálvez ◽  
Marcos G. Alberti ◽  
Alejandro Enfedaque

The size effect on plain concrete specimens is well known and can be correctly captured when performing numerical simulations by using a well characterised softening function. Nevertheless, in the case of polyolefin-fibre-reinforced concrete (PFRC), this is not directly applicable, since using only diagram cannot capture the material behaviour on elements with different sizes due to dependence of the orientation factor of the fibres with the size of the specimen. In previous works, the use of a trilinear softening diagram proved to be very convenient for reproducing fracture of polyolefin-fibre-reinforced concrete elements, but only if it is previously adapted for each specimen size. In this work, a predictive methodology is used to reproduce fracture of polyolefin-fibre-reinforced concrete specimens of different sizes under three-point bending. Fracture is reproduced by means of a well-known embedded cohesive model, with a trilinear softening function that is defined specifically for each specimen size. The fundamental points of these softening functions are defined a priori by using empirical expressions proposed in past works, based on an extensive experimental background. Therefore, the numerical results are obtained in a predictive manner and then compared with a previous experimental campaign in which PFRC notched specimens of different sizes were tested with a three-point bending test setup, showing that this approach properly captures the size effect, although some values of the fundamental points in the trilinear diagram could be defined more accurately.


2015 ◽  
Vol 732 ◽  
pp. 85-90
Author(s):  
Lukáš Bek ◽  
Radek Kottner ◽  
Jan Krystek ◽  
Tomáš Kroupa

Different carbon and glass fibre strips were subjected to the double clamp buckle beam test. Furthermore, thin-walled glass fibre box-beams were subjected to the three-point bending test. Results of experiments were compared to different numerical simulations using buckling analysis or static analysis considering large deformations.


2013 ◽  
Vol 486 ◽  
pp. 283-288
Author(s):  
Ladislav Fojtl ◽  
Soňa Rusnáková ◽  
Milan Žaludek

This research paper deals with an investigation of the influence of honeycomb core compression on the mechanical properties of sandwich structures. These structures consist of prepreg facing layers and two different material types of honeycomb and are produced by modified compression molding called Crush-Core technology. Produced structures are mechanically tested in three-point bending test and subjected to low-velocity impact and Charpy impact test.


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