Prototype and numerical studies of interference characteristics of two ski-jump jets from opening spillway gates

2015 ◽  
Vol 32 (2) ◽  
pp. 289-307 ◽  
Author(s):  
Yexiang Xiao ◽  
Zhengwei Wang ◽  
Jidi Zeng ◽  
jintai Zheng ◽  
Jiayang Lin ◽  
...  

Purpose – The purpose of this paper is to experimentally and numerically investigate the interference characteristics between two ski-jump jets on the flip bucket in a large dam spillway when two floodgates are running. Design/methodology/approach – The volume of fluid (VOF) method together with the Realizable k-ε turbulence model were used to predict the flow in two ski-jump jets and the free surface motion in a large dam spillway. The movements of the two gates were simulated using a dynamic mesh controlled by a User Defined Function (UDF). The simulations were run using the prototype dam as the field test to minimize errors due to scale effects. The simulation results are compared with field test observations. Findings – The transient flow calculations, accurately predict the two gate discharges compared to field data with the predicted ski-jump jet interference flow pattern similar to the observed shapes. The transient simulations indicate that the main reason for the deflected nappe is the larger opening difference between the two gates as the buttress side gate closes. When both gates are running, the two ski-jump jets interfere in the flip bucket and raise the jet nappe to near the buttress to form a secondary flow on this jet nappe surface. As the gate continues to close, the nappe surface continues to rise and the surface secondary flow become stronger, which deflects the nappe over the side buttress. Originality/value – A dynamic mesh is used to simulate the transient flow behavior of two prototype running gates. The transient flow simulation clarifies the hydraulics mechanism for how the two ski-jump jets interfere and deflect the nappe.

2016 ◽  
Vol 26 (3/4) ◽  
pp. 1187-1225 ◽  
Author(s):  
Nicola Massarotti ◽  
Michela Ciccolella ◽  
Gino Cortellessa ◽  
Alessandro Mauro

Purpose – The purpose of this paper is to focus on the numerical analysis of transient free convection heat transfer in partially porous cylindrical domains. The authors analyze the dependence of velocity and temperature fields on the geometry, by analyzing transient flow behavior for different values of cavity aspect ratio and radii ratio; both inner and outer radius are assumed variable in order to not change the difference ro-ri. Moreover, several Darcy numbers have been considered. Design/methodology/approach – A dual time-stepping procedure based on the transient artificial compressibility version of the characteristic-based split algorithm has been adopted in order to solve the transient equations of the generalized model for heat and fluid flow through porous media. The present model has been validated against experimental data available in the scientific literature for two different problems, steady-state free convection in a porous annulus and transient natural convection in a porous cylinder, showing an excellent agreement. Findings – For vertically divided half porous cavities, with Rayleigh numbers equal to 3.4×106 for the 4:1 cavity and 3.4×105 for the 8:1 cavity, the numerical results show that transient oscillations tend to disappear in presence of cylindrical geometry, differently from what happens for rectangular one. The magnitude of this phenomenon increases with radii ratio; the porous layer also affects the stability of velocity and temperature fields, as oscillations tend to decrease in presence of a porous matrix with lower value of the Darcy number. Research limitations/implications – A proper analysis of partially porous annular cavities is fundamental for the correct estimation of Nusselt numbers, as the formulas provided for rectangular domains are not able to describe these problems. Practical implications – The proposed model represents a useful tool for the study of transient natural convection problems in porous and partially porous cylindrical and annular cavities, typical of many engineering applications. Moreover, a fully explicit scheme reduces the computational costs and ensures flexibility. Originality/value – This is the first time that a fully explicit finite element scheme is employed for the solution of transient natural convection in partially porous tall annular cavities.


Author(s):  
Daoming Deng ◽  
Jing Gong

Transporting natural gas and gas condensate in a long distance pipeline occurs frequently during the development of offshore or desert gas condensate and/or oil fields. However, the thermohydraulic calculation of gas-condensate pipeline, especially transient flow simulation, is hitherto a challenging issue in the pipeline industry on account of a maze of complexities of pipeline undulation, changeable properties of fluid, and transfer of momentum, mass and heat. This study is intended to predict the transient flow behavior in gas-condensate pipelines. In the paper, a hydraulic and thermodynamic (such as phase behavior and properties) model for the analysis of transient gas-condensate two-phase flow in pipelines with low liquid loading is outlined. The hydraulic model is based on simplified “No Pressure Wave” model where the constitutive relation results from the Ottens et al (2001) correlation. An implicit method, the convergence and stability of which have been verified by example calculations, is utilized to solve the transient flow model equations of gas-condensate pipelines. In the end, the transient performances of low-liquid-loading gas-condensate two-phase non-isothermal flow in undulating pipelines, which are subjected to boundary conditions of increasing or decreasing inlet flow rate and specified outlet pressure with time, are numerically investigated. The results, such as pressure and liquid holdup profiles vs. time, and time evolutions of outlet condensate flow rate and accumulated liquid content etc., show that the presented model and numerical method for analyzing gas-condensate transient flow behaviors in pipelines looks reasonable.


Author(s):  
Mitsugu Yamaguchi ◽  
Tatsuaki Furumoto ◽  
Shuuji Inagaki ◽  
Masao Tsuji ◽  
Yoshiki Ochiai ◽  
...  

AbstractIn die-casting and injection molding, a conformal cooling channel is applied inside the dies and molds to reduce the cycle time. When the internal face of the channel is rough, both cooling performance and tool life are negatively affected. Many methods for finishing the internal face of such channels have been proposed. However, the effects of the channel diameter on the flow of a low-viscosity finishing media and its finishing characteristics for H13 steel have not yet been reported in the literature. This study addresses these deficiencies through the following: the fluid flow in a channel was computationally simulated; the flow behavior of abrasive grains was observed using a high-speed camera; and the internal face of the channel was finished using the flow of a fluid containing abrasive grains. The flow velocity of the fluid with the abrasive grains increases as the channel diameter decreases, and the velocity gradient is low throughout the channel. This enables reduction in the surface roughness for a short period and ensures uniform finishing in the central region of the channel; however, over polishing occurs owing to the centrifugal force generated in the entrance region, which causes the form accuracy of the channel to partially deteriorate. The outcomes of this study demonstrate that the observational finding for the finishing process is consistent with the flow simulation results. The flow simulation can be instrumental in designing channel diameters and internal pressures to ensure efficient and uniform finishing for such channels.


Author(s):  
Mengxuan Li ◽  
Chaohua Gu ◽  
Xiaohong Pan ◽  
Shuiying Zheng ◽  
Qiang Li

A new dynamic mesh algorithm is developed in this paper to realize the three-dimensional (3D) computational fluid dynamics (CFD) method for studying the small clearance transient flow field of tilting pad journal bearings (TPJBs). It is based on a structured grid, ensuring that the total number and the topology relationship of the grid nodes remain unchanged during the dynamic mesh updating process. The displacements of the grid nodes can be precisely recalculated at every time step. The updated mesh maintains high quality and is suitable for transient calculation of large journal displacement in FLUENT. The calculation results, such as the static equilibrium position and the dynamic characteristic coefficients, are consistent with the two-dimensional (2D) solution of the Reynolds equation. Furthermore, in the process of transient analysis, under conditions in which the journal is away from the static equilibrium position, evident differences appear between linearized and transient oil film forces, indicating that the nonlinear transient calculation is more suitable for studying the rotor-bearing system.


2012 ◽  
Vol 501 ◽  
pp. 388-392
Author(s):  
Hui Guang Bian ◽  
Wei Shuai Lv ◽  
Chuan Sheng Wang

The paper is used to analyze the structure of traditional synchronous rotor from the perspective which the helix angle between long edge and short edge has some difference. The specialized viscoelastic fluid software--Polyflow is used to dynamic simulation analyze the two different kinds of rotors during the process of flow mixing, and then to analyze the two kinds of rotor performance through the result of transient flow simulation which mixed for one second. The analysis revealed that the improved synchronous rotor had better axial tensile properties in the case of remaining the original performance basically unchanged. And that could improve mixing performance and the production efficiency of mixer more effectively. There will provide a theoretical basis for the optimization of the rotor configuration in future.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Nan Gao ◽  
Shiyu Wang ◽  
Muhammad Asad Ur Rehman Bajwa

PurposeGear transmissions are widely utilized in practice. This paper aims to uncouple the crack feature from the cracked time-varying mesh stiffness (TVMS) and investigate the effects of the crack on the nonlinear dynamics of a spur gear pair.Design/methodology/approachAn approximate method to simulate the cracked TVMS is proposed by using an amplitude modulation function. The ratio of mesh stiffness loss is introduced to estimate the TVMS with different crack depths and angles. The dynamic responses are obtained by solving a torsional model which takes the non-loaded static transmission error, the backlash and the cracked TVMS into account. By using the bifurcation diagram, the largest Lyapunov exponent (LLE) and dynamic mesh force, the influences of crack on nonlinear behaviors are examined. The dynamic characteristics are identified from the phase diagram, Poincaré map, dynamic mesh force, time series and FFT spectra.FindingsThe comparison between the healthy and cracked gear pairs indicates that the crack affects the system motions, such as the obvious changes of impact force and unpredictable instability. Besides, the additive and difference combination frequencies can be found in periodic-1 and -2 motions, but they are covered in periodic-3 and chaotic motions. Deeper crack is an important determinant of the nonlinear behaviors at a higher speed.Originality/valueThe research provides an interesting perspective on cracked TVMS and reveals the connection between crack and nonlinear behaviors of the gear pairs.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Saprativ Basu ◽  
Arijit Chakrabarty ◽  
Samik Nag ◽  
Kishore Behera ◽  
Brati Bandyopadhyay ◽  
...  

Purpose The dryer feed chute of the pellet plant plays an important role in the pelletizing process. The chute discharges sticky and moist iron ore fines (<1 mm) to the inline rotary dryer for further processing. Since the inception of the installation of the dryer feed chute, the poor flowability of the feed materials has caused severe problems such as blockages and excessive wear of chute liners. This leads to high maintenance costs and reduced lifetime of the liner materials. Constant housekeeping is needed for maintaining the chute and reliable operation. The purpose of this study is to redesign the dryer feed chute to overcome the above challenges. Design/methodology/approach The discrete element method (DEM) has been used to model the flow of cohesive materials through the transfer chute. Physical experiments have been performed to understand the most severe flow conditions. A DEM material model is also developed for replicating the worst-case material condition. After identifying the key problem areas, concept designs were proposed and simulated to assess the design improvements to increase the reliability of chute operation. Findings Flow simulations correlated well with the existing flow behavior of the iron ore fines inside the chute. The location of the problematic areas has been validated with that of the previously installed chute. Subsequently, design modifications have been proposed. This includes modification of deflector plate and change in slope and cross-section of the chute. DEM simulations and analysis were conducted after incorporating these design changes. A comparison in the average velocity of particle and force on chute wall shows a significant improvement using the proposed design. Originality/value Method to calibrate DEM material model was found to provide accurate prediction and modeling of the flow behavior of bulk material through the real transfer chute. DEM provided greater insight into the performance of the chute especially modeling cohesive materials. DEM is a valuable design tool to assist chute designers troubleshoot and verify chute designs. DEM provides a greater ability to model and assess chute wear. This technique can help in achieving a scientific understanding of the flow properties of bulk solids through transfer chute, hence eliminate challenges, ensuring reliable, uninterrupted and profitable plant operation. This paper strongly advocates the use of calibrated DEM methodology in designing bulk material handling equipment.


2018 ◽  
Vol 81 (1) ◽  
Author(s):  
Shiferaw Regassa Jufar ◽  
Tareq M Al-Shami ◽  
Ulugbek Djuraev ◽  
Berihun Mamo Negash ◽  
Mohammed Mahbubur Rahman

A numerical simulation of flow of oil blob through a capillary tube constriction is presented. The simulation was run in a 2D axisymmetric model. Water is injected at the inlet to mobilize oil blob placed near the capillary tube constriction. Transient flow images were used to understand the flow evolution process. Results from the study show that pulsed injection effectively assisted to squeeze out the oil blob through the capillary tube constriction with shorter time compared to continuous injection.  Pulsed injection reduced the time required for the first droplet to cross the capillary tube constriction by about 3 folds compared to continuous injection. In addition, the droplet that crossed the constriction is larger when the flow was pulsed. In both cases, there is a reverse flow in the opposite direction of the injection. However, the severity of the reverse flow is stronger in the case of continuous injection. Immediately downstream the constriction, there is an adverse pressure gradient zone during continuous injection which limits the mobility of droplet that crossed the constriction. However, in the case of pulsed injection, there is a favorable pressure gradient zone immediately downstream the constriction. This zone expedites mobility of droplets that cross the constriction by transporting them further downstream through suction effect. Apparently, pulsed injection eases off the adverse pressure gradient and allowed more volume of oil to pass through the constriction. Within about two periods of pulsation, 84% of original oil placed at the beginning crossed the constriction compared to only 35% in the case of continuous injection. Even though the same amount of water was injected in both cases, pulsed injection clearly altered the flow behavior. The observation from this study may be extended to more complex flows in order to tailor the method for certain specific applications, such as flow of residual oil through a reservoir.


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