A rapid stress calculation method for short flexspline harmonic drive

2019 ◽  
Vol 36 (6) ◽  
pp. 1852-1867 ◽  
Author(s):  
Shuang Wang ◽  
Gedong Jiang ◽  
Xuesong Mei ◽  
Chuang Zou ◽  
Xian Zhang ◽  
...  
Keyword(s):  
Finite Element ◽  
Calculation Method ◽  
Circumferential Stress ◽  
Element Model ◽  
Analytical Relationship ◽  
Analysis Method ◽  
Content Type ◽  
Stress Calculation ◽  
Mechanics Analysis ◽  
Rapid Calculation

Purpose Because of the compact structure, short flexspline (FS) harmonic drive (HD) is increasingly used. The stress calculation of FS is very important in design and optimization of HD system. This paper aims to study the stress calculation methods for short FS, based on mechanics analysis and finite element method (FEM). Design/methodology/approach A rapid stress calculation method, based on mechanics analysis, is proposed for the short FS of HD. To verify the stress calculation precision of short FS, a complete finite element model of HD is established. The results of stress and deformation of short FS in different lengths are solved by FEM. Findings Through the rapid calculation method, the analytical relationship between circumferential stress and length of cylinder was obtained. And the circumferential stress has proportional relation with the reciprocal of squared length. The FEM results verified that the rapid stress calculation method could obtain accurate results. Research limitations/implications The rapid mechanics analysis method is practiced to evaluate the strength of FS at the design stage of HD. And the complete model of HD could contribute to improving the accuracy of FEM results. Originality/value The rapid calculation method is developed based on mechanics analysis method of cylinder and equivalent additional bending moment model, through which the analytical relationship between circumferential stress and length of cylinder was obtained. The complete three-dimensional finite element model of HD takes the stiffness of bearing into consideration, which can be used in the numerical simulation in the future work to improve the accuracy.

Mechanical Analysis on Destruction of Coal Cutters Guide Shoes

2012 ◽  
Vol 226-228 ◽  
pp. 780-783
Author(s):  
Zhi Jun Yang ◽  
Wei Na Zhang
Keyword(s):  
Finite Element ◽  
Large Scale ◽  
Element Model ◽  
Mechanical Analysis ◽  
Analysis Method ◽  
Mechanics Analysis ◽  
Stress Diagram ◽  
Mining Coal ◽  
Coal Cutters ◽  
The Finite Element Model

Some key components’ failure often occurs in the process of the use of large-scale mining coal machine, and seriously affects the production of the enterprise. So it is necessary that analysis on the failure mechanical reason of guide shoes with the coal-winning machine by the modern mechanics analysis method. The stress diagram of guide shoes could be got by static analysis with MATLAB, and the dangerous parts of the finite element model with guide shoes appeared after loading. Finally, analysis on the fatigue strength and fatigue life of components under various complex condition, which provide some reference theory basis for the future related product designing, Manufacturing and maintenance.

Investigation on the shaft voltage generation of large synchronous turboalternators

2020 ◽  
Vol 39 (5) ◽  
pp. 1145-1156
Author(s):  
Kevin Darques ◽  
Abdelmounaïm Tounzi ◽  
Yvonnick Le-menach ◽  
Karim Beddek
Keyword(s):  
Finite Element ◽  
Design Methodology ◽  
Short Circuit ◽  
Element Model ◽  
Stator Winding ◽  
Content Type ◽  
Voltage Generation ◽  
The Impact ◽  
Investigation Process ◽  
Circulating Currents

Purpose This paper aims to go deeper on the analysis of the shaft voltage of large turbogenerators. The main interest of this study is the investigation process developed. Design/methodology/approach The analysis of the shaft voltage because of several defects is based on a two-dimensional (2D) finite element modeling. This 2D finite element model is used to determine the shaft voltage because of eccentricities or rotor short-circuit. Findings Dynamic eccentricities and rotor short circuit do not have an inherent impact on the shaft voltage. Circulating currents in the stator winding because of defects impact the shaft voltage. Originality/value The original value of this paper is the investigation process developed. This study proposes to quantify the impact of a smooth stator and then to explore the contribution of the real stator winding on the shaft voltage.

Numerical calculation of crack width in prestressed concrete beams with bond-slip effect

2019 ◽  
Vol 15 (2) ◽  
pp. 523-536
Author(s):  
Jinliang Liu ◽  
Yanmin Jia ◽  
Guanhua Zhang ◽  
Jiawei Wang
Keyword(s):  
Numerical Calculation ◽  
Numerical Model ◽  
Prestressed Concrete ◽  
Calculation Method ◽  
Crack Width ◽  
Calculation Model ◽  
Content Type ◽  
Bond Slip ◽  
Stress Calculation ◽  
Bonding Performance

Purpose The calculation of the crack width is necessary for the design of prestressed concrete (PC) members. The purpose of this paper is to develop a numerical model based on the bond-slip theory to calculate the crack width in PC beams. Design/methodology/approach Stress calculation method for common reinforcement after beam crack has occurred depends on the difference in the bonding performance between prestressed reinforcement and common reinforcement. A numerical calculation model for determining the crack width in PC beams is developed based on the bond-slip theory, and verified using experimental data. The calculation values obtained by the proposed numerical model and code formulas are compared, and the applicability of the numerical model is evaluated. Findings The theoretical analysis and experimental results verified that the crack width of PC members calculated based on the bond-slip theory in this study is reasonable. Furthermore, the stress calculation method for the common reinforcement is verified. Compared with the model calculation results obtained in this study, the results obtained from code formulas are more conservative. Originality/value The numerical calculation model for crack width proposed in this study can be used by engineers as a reference for calculating the crack width in PC beams to ensure the durability of the PC member.

Analysis on sealing performance of VL seals based on mixed lubrication theory

2019 ◽  
Vol 71 (1) ◽  
pp. 54-60 ◽  
Author(s):  
Shixian Xu ◽  
Zhengtao Su ◽  
Jian Wu
Keyword(s):  
Finite Element ◽  
Film Thickness ◽  
Finite Element Model ◽  
Friction Factor ◽  
Contact Pressure ◽  
Element Model ◽  
Mixed Lubrication ◽  
Content Type ◽  
Deformation Mechanics ◽  
The Finite Element Model

Purpose This paper aims to research the influence of pressure, friction factors, roughness and actuating speed to the mixed lubrication models of outstroke and instroke. Design/methodology/approach Mixed lubrication model is solved by finite volume method, which consists of coupled fluid mechanics, deformation mechanics and contact mechanics analyses. The influence of friction factor on the finite element model is also considered. Then, contact pressure, film thickness, friction and leakage have been studied. Findings It was found that the amount of leakage is sensitive to the film thickness. The larger the film thickness is, the greater the influence received from the friction factor, however, the effect of oil film on the friction is negligible. The friction is determined mainly by the contact pressure. The trend of friction and leakage influenced by actuating velocity and roughness is also obtained. Originality/value The influence of friction factor on the finite element model is considered. This can make the calculation more accurate.

scholarly journals A Novel Method for Tooth Bending Stress Calculation of Gears With Asymmetric Teeth

2021 ◽  
Author(s):  
Oguz DOGAN ◽  
Celalettin YUCE ◽  
Fatih KARPAT
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Experimental Studies ◽  
Element Model ◽  
Bending Stress ◽  
Element Analysis ◽  
Stress Calculation ◽  
Bending Stresses ◽  
New Equation ◽  
Asymmetric Factor

Abstract Today, gear designs with asymmetric tooth profiles offer essential solutions in reducing tooth root stresses of gears. Although numerical, analytical, and experimental studies are carried out to calculate the bending stresses in gears with asymmetric tooth profiles a standard or a simplified equation or empirical statement has not been encountered in the literature. In this study, a novel bending stress calculation procedure for gears with asymmetric tooth profiles is developed using both the DIN3990 standard and the finite element method. The bending stresses of gears with symmetrical profile were determined by the developed finite element model and was verified by comparing the results with the DIN 3990 standard. Using the verified finite element model, by changing the drive side pressure angle between 20° and 30° and the number of teeth between 18 and 100, 66 different cases were examined and the bending stresses in gears with asymmetric profile were determined. As a result of the analysis, a new asymmetric factor was derived. By adding the obtained asymmetric factor to the DIN 3390 formula, a new equation has been derived to be used in tooth bending stresses of gears with asymmetric profile. Thanks to this equation, designers will be able to calculate tooth bending stresses with high precision in gears with asymmetric tooth profile without the need for finite element analysis.

Analysis of stress intensity factor for fatigue crack using bootstrap S-version finite element model

2020 ◽  
Vol 11 (4) ◽  
pp. 579-589
Author(s):  
Muhamad Husnain Mohd Noh ◽  
Mohd Akramin Mohd Romlay ◽  
Chuan Zun Liang ◽  
Mohd Shamil Shaari ◽  
Akiyuki Takahashi
Keyword(s):  
Stress Intensity Factor ◽  
Finite Element ◽  
Finite Element Model ◽  
Simulation Analysis ◽  
Element Model ◽  
Bootstrap Resampling ◽  
Confidence Bounds ◽  
Content Type ◽  
Resampling Method ◽  
The Mean

PurposeFailure of the materials occurs once the stress intensity factor (SIF) overtakes the material fracture toughness. At this level, the crack will grow rapidly resulting in unstable crack growth until a complete fracture happens. The SIF calculation of the materials can be conducted by experimental, theoretical and numerical techniques. Prediction of SIF is crucial to ensure safety life from the material failure. The aim of the simulation study is to evaluate the accuracy of SIF prediction using finite element analysis.Design/methodology/approachThe bootstrap resampling method is employed in S-version finite element model (S-FEM) to generate the random variables in this simulation analysis. The SIF analysis studies are promoted by bootstrap S-version Finite Element Model (BootstrapS-FEM). Virtual crack closure-integral method (VCCM) is an important concept to compute the energy release rate and SIF. The semielliptical crack shape is applied with different crack shape aspect ratio in this simulation analysis. The BootstrapS-FEM produces the prediction of SIFs for tension model.FindingsThe mean of BootstrapS-FEM is calculated from 100 samples by the resampling method. The bounds are computed based on the lower and upper bounds of the hundred samples of BootstrapS-FEM. The prediction of SIFs is validated with Newman–Raju solution and deterministic S-FEM within 95 percent confidence bounds. All possible values of SIF estimation by BootstrapS-FEM are plotted in a graph. The mean of the BootstrapS-FEM is referred to as point estimation. The Newman–Raju solution and deterministic S-FEM values are within the 95 percent confidence bounds. Thus, the BootstrapS-FEM is considered valid for the prediction with less than 6 percent of percentage error.Originality/valueThe bootstrap resampling method is employed in S-FEM to generate the random variables in this simulation analysis.

Thermo-mechanical analysis of train wheel-rail contact using a novel finite-element model

2020 ◽  
Vol 72 (5) ◽  
pp. 687-693
Author(s):  
Liuqing Yang ◽  
Ming Hu ◽  
Deming Zhao ◽  
Jing Yang ◽  
Xun Zhou
Keyword(s):  
Finite Element ◽  
Peer Review ◽  
Frictional Heating ◽  
Element Model ◽  
Mechanical Analysis ◽  
Partial Slip ◽  
Computational Time ◽  
Fe Model ◽  
Content Type ◽  
Explicit Finite Element

Purpose The purpose of this paper is to develop a novel method for analyzing wheel-rail (W-R) contact using thermo-mechanical measurements and study the effects of heating on the characteristics of W-R contact under different creepages. Design/methodology/approach This study developed an implicit-explicit finite element (FE) model which could solve both partial slip and full sliding problems by setting different angular velocities on the wheels. Based on the model, four material types under six different creepages were simulated. Findings The results showed that frictional heating significantly affected the residual stress distribution under large creepage conditions. As creepage increased, the temperature of the wheel tread and rail head rose and the peak value was located at the trailing edge of the contact patch. Originality/value The proposed FE model could reduce computational time and thus cost to about one-third of the amount commonly found in previous literature. Compared to other studies, these results are in good agreement and offer a reasonable alternative method for analyzing W-R contact under various conditions. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2019-0298

Vertical tail FEA with a CAD/CAE based multidisciplinary process

2018 ◽  
Vol 90 (4) ◽  
pp. 652-658
Author(s):  
Péter Deák
Keyword(s):  
Finite Element ◽  
Computer Aided Design ◽  
Tail Length ◽  
Element Model ◽  
Point Of View ◽  
Content Type ◽  
Nodal Displacements ◽  
Von Mises ◽  
Von Mises Stresses ◽  
Aided Design

Purpose The purpose of this paper is to make an analytical comparison of two vertical tail models from a structural point of view. Design/methodology/approach The original vertical tail design of PZL-106BT aircraft was used for Computer aided design (CAD) modeling and for creating the finite element model. Findings The nodal displacements, Von-Mises stresses and Buckling factors for two vertical tail models have been found using the finite element method. The idea of a possible Multidisciplinary concept assessment and design (MDCAD) concept was presented. Practical implications The used software analogy introduces an idea of having an automated calculation procedure within the framework of MDCAD. Originality/value The aircraft used for calculation had undergone a modification in its vertical tail length, as there was an urgent need to calculate for the plane’s manufacturer, PZL Warszawa – Okecie.

Numerical study of heat transfer characteristics in positional wire and arc additive manufacturing

2020 ◽  
Vol 26 (9) ◽  
pp. 1627-1635
Author(s):  
Dongqing Yang ◽  
Jun Xiong ◽  
Rong Li
Keyword(s):  
Heat Transfer ◽  
Finite Element ◽  
Additive Manufacturing ◽  
Temperature Distribution ◽  
Finite Element Model ◽  
Heat Dissipation ◽  
Element Model ◽  
Heat Transfer Characteristics ◽  
Content Type ◽  
Thin Walled

Purpose This paper aims to fabricate inclined thin-walled components using positional wire and arc additive manufacturing (WAAM) and investigate the heat transfer characteristics of inclined thin-walled parts via finite element analysis method. Design/methodology/approach An inclined thin-walled part is fabricated in gas metal arc (GMA)-based additive manufacturing using a positional deposition approach in which the torch is set to be inclined with respect to the substrate surface. A three-dimensional finite element model is established to simulate the thermal process of the inclined component based on a general Goldak double ellipsoidal heat source and a combined heat dissipation model. Verification tests are performed based on thermal cycles of locations on the substrate and the molten pool size. Findings The simulated results are in agreement with experimental tests. It is shown that the dwell time between two adjacent layers greatly influences the number of the re-melting layers. The temperature distribution on both sides of the substrate is asymmetric, and the temperature peaks and temperature gradients of points in the same distance from the first deposition layer are different. Along the deposition path, the temperature distribution of the previous layer has a significant influence on the heat dissipation condition of the next layer. Originality/value The established finite element model is helpful to simulate and understand the heat transfer process of geometrical thin-walled components in WAAM.

scholarly journals Analysis of dynamic characteristics of climbing formwork under wind loads

2019 ◽  
Vol 79 ◽  
pp. 01016
Author(s):  
Shicheng Hu ◽  
Jun Li
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Dynamic Characteristics ◽  
Calculation Method ◽  
Design Method ◽  
Element Model ◽  
Wind Load ◽  
Bending Effect ◽  
Matlab Programming ◽  
The Finite Element Model

This article took the climbing formwork which constructed on the bridge at a height of 100 meters as the prototype, then established the finite element model and conducted modal analysis. The APDL language is used to load the wind load which is simulated by the Matlab programming then calculated the displacement and acceleration responses of the climbing formwork and further. The results show that the bending effect of the climbing formwork is more obvious. This calculation method of calculating the wind load, improve the anti-wind design method of the climbing formwork.

Sign in / Sign up

Export Citation Format

Share Document