Investigation on influence of speed on rolling resistance of belt conveyor based on viscoelastic property of rubber

2017 ◽  
Vol 15 (2) ◽  
pp. 254-267
Author(s):  
Lu Yan ◽  
Lin Fu-Yan
Keyword(s):  
Operating Parameter ◽  
Rolling Resistance ◽  
Conveyor Belt ◽  
Winkler Foundation ◽  
Belt Conveyor ◽  
Content Type ◽  
Backing Material ◽  
Experimental Apparatus ◽  
Indentation Rolling Resistance ◽  
Belt Conveyors

Purpose As indentation rolling resistance accounts for the major part of the total resistance of belt conveyors, the purpose of this paper is to compute it using a proper method. Design/methodology/approach First, an approximate formula for computing indentation rolling resistance is offered. In this formula, a one-dimensional Winkler foundation and a three-parameter viscoelastic Maxwell solid model of the belt backing material are used to determine the resistance to the motion of a conveyor belt over idlers. The velocity of the belt is an important operating parameter in the working conditions of the belt conveyor. What is more, a set of experimental apparatus which can measure the value of indentation rolling resistance is designed. Findings With the help of the experimental apparatus, the authors obtained a series of measured data under different belt speeds. Finally, a computation example that is provided for a typical rubber compound backing material shows the comparison between measured results and theoretical results which offers the influence of speed on rolling resistance. Originality/value This study provides the design of an apparatus, and finds the relationship between belt speed and indentation rolling resistance.

scholarly journals Investigation on Influence of Speed on Rolling Resistance of Belt Conveyor Based on Viscoelastic Properties

2015 ◽  
Vol 45 (3) ◽  
pp. 53-68 ◽  
Author(s):  
Yan Lu ◽  
Fu-Yan Lin ◽  
Yu-Chao Wang
Keyword(s):  
Operating Parameter ◽  
Rolling Resistance ◽  
Conveyor Belt ◽  
Winkler Foundation ◽  
Belt Conveyor ◽  
Application Study ◽  
Backing Material ◽  
Experimental Apparatus ◽  
Indentation Rolling Resistance ◽  
Theoretical Results

AbstractSince indentation rolling resistance accounts for the major part of total resistance of belt conveyor, it is important to compute it using a proper method, during the design and application study of the belt conveyor. Firstly, an approximate formula for computing the indentation rolling resistance is offered. In this formula, a one-dimensional Winkler foundation and a three-parameter viscoelastic Maxwell solid model of the belt backing material are used to determine the resistance to motion of a conveyor belt over idlers. The velocity of belt is an important operating parameter in the working conditions of the belt conveyor. What’s more, a set of experimental apparatus, which can measure the value of indentation rolling resistance is designed. Author obtains a series of measured data under the different belt speeds with the help of experimental apparatus. Finally, a computation example, that is provided for a typical rubber compound backing material, shows the comparison between the measured and the theoretical results, which offers the influence of speed on the rolling resistance.

scholarly journals Investigation on indentation rolling resistance of belt conveyor based on Hertz contact theory compared with one-dimensional Winkler foundation

2018 ◽  
Vol 10 (7) ◽  
pp. 168781401878393 ◽  
Author(s):  
Lu Yan
Keyword(s):  
Rolling Resistance ◽  
Contact Theory ◽  
Theoretical Formula ◽  
Winkler Foundation ◽  
Hertz Contact ◽  
Belt Conveyor ◽  
One Dimensional ◽  
Hertz Contact Theory ◽  
Viscoelastic Theory ◽  
Indentation Rolling Resistance

Based on Hertz contact theory and one-dimensional Winkler foundation combination with viscoelastic theory, the author derived theoretical formulas of indentation rolling resistance, respectively. Using the laboratorial apparatus of indentation rolling resistance, the author mainly concentrates on the error analysis about two kinds of theoretical formula which bear on indentation rolling resistance compared with experimental result. The reason why author employs Hertz contact theory to discuss indentation rolling resistance is that indentation rolling resistance is a sort of contact resistance. As a result, Hertz contact theory is generally applicable to study it. On the other hand, because conveyor belt has viscoelastic property, it is appropriate to use viscoelastic theory by the aid of three-parameter Maxwell viscoelastic model combination with one-dimensional Winkler foundation. Ultimately, this article infers that theoretical formula based on the Hertz contact is brief and clear compared with one-dimensional Winkler foundation in principle. However, it is noticeable that when the belt is at high speed, the reliability of formula based on Hertz theory has decreased obviously. This conclusion can give a beneficial reference for the energy saving of belt conveyor.

scholarly journals Experimental tests of the impact of selected parameters on the indentation rolling resistances

2018 ◽  
Vol 29 ◽  
pp. 00002 ◽  
Author(s):  
Dariusz Woźniak ◽  
Lech Gładysiewicz ◽  
Martyna Konieczna
Keyword(s):  
Main Part ◽  
Rolling Resistance ◽  
Experimental Tests ◽  
Conveyor Belt ◽  
Significant Component ◽  
Different Types ◽  
Indentation Rolling Resistance ◽  
Belt Conveyors ◽  
The Impact

Belt conveyors are main part of transporting systems in mines and in many other branches of industry. During conveyor belt works different types of resistances are generated. Indentation rolling resistance is the most significant component of the resistances from the perspective of energy losses and it cause the biggest costs as well. According to latest state of analyses and measurements it is well known that theoretical rolling resistance were underestimated in comparison with the measured in-situ one. In this paper new method for determination indentation rolling resistance is presented. The authors compared theoretically and experimentally established damping factors. The relation between these two values enabled to obtain more precise equation for damping function. This function is one of the most important component in calculation of the rolling resistance. In new theoretical model value of rolling resistance is nearly twice higher than this used so far.

scholarly journals The influence of belt cover thickness on conveyor belt indentation rolling resistance

2019 ◽  
Vol 2 (1) ◽  
pp. 242-248
Author(s):  
Dariusz Woźniak
Keyword(s):  
Energy Consumption ◽  
Rolling Resistance ◽  
Conveyor Belt ◽  
Small Scale ◽  
Scale Method ◽  
Number Of Factors ◽  
Indentation Rolling Resistance ◽  
Belt Conveyors ◽  
Bottom Cover ◽  
Cover Thickness

Abstract One of the methods for lowering of energy consumption in the drive mechanisms of long horizontal belt conveyors is to reduce belt indentation rolling resistances. These resistances depend on a number of factors: bottom cover properties, bottom cover thickness, belt design, idler diameter, load, speed and frequency at which the belt passes on the idler (indentation frequency), as well as on temperature. Determining how these factors influence indentation rolling resistances of various conveyor belt types is of great importance. The article describes a small-scale method for testing indentation rolling resistance. The method allows analysis of the influence of various factors on indentation rolling resistances. The article presents the results of tests on how belt indentation rolling resistance is influenced by thickness of the belt bottom cover. The tests were performed on belts with various core types.

scholarly journals Research on Indentation Rolling Resistance Based on Viscoelasticity of Cover Rubber under a Conveyor Belt

2019 ◽  
Vol 2019 ◽  
pp. 1-16
Author(s):  
Xiaoxia Zhao ◽  
Wenjun Meng ◽  
Lidong Zhou
Keyword(s):  
Mathematical Model ◽  
Normal Force ◽  
Experimental Testing ◽  
Rolling Resistance ◽  
Maxwell Model ◽  
Conveyor Belt ◽  
Belt Conveyor ◽  
Belt Speed ◽  
Indentation Rolling Resistance ◽  
The Mathematical Model

Minimizing the power consumption of the belt conveyor is the common wish of all enterprises and even countries. Among all the resistances generated by the belt conveyor during the operation, the indentation rolling resistance accounts for the largest proportion and the power consumed is the largest. Therefore, accurately predicting and reducing the rolling resistance of indentation is the focus of current research. Firstly, based on the three-element Maxwell solid model, the dynamic loading experiments of cylindrical rubber made of conveyor belt cover material were carried out at different temperatures. The identification models of elastic moduli E2 and E3 and viscosity coefficient η2 in the three-element Maxwell model were obtained, and then the fitting functions of the three parameters were gotten, which can intuitively reflect the influence of temperature. Secondly, the mathematical model of the indentation rolling resistance was derived. The mathematical model is characterized by the direct parameters such as belt speed v, thickness of backing material h, the idler radius R, and the rubber viscoelastic parameters E2, E3, and η2 and the indirect parameters such as normal force P and temperature T. Afterwards, the effects of belt speed, normal force, temperature, idler radius, and thickness of underlay on the indentation rolling resistance were studied under different working conditions. After that, experimental testing and analysis were fulfilled using test equipment and compared with theoretical analysis results. The results prove that the theoretical results are basically consistent with the experimental results, in line with the actual engineering rules. Finally, the application of the results in practical engineering was analyzed superficially.

Dynamic analysis of indentation rolling resistance of steel cord rubber conveyor belt

2018 ◽  
Vol 32 (9) ◽  
pp. 4037-4044 ◽  
Author(s):  
Hong-yue Chen ◽  
Kun Zhang ◽  
Ming-bo Piao ◽  
Xin Wang ◽  
En-dong Li
Keyword(s):  
Dynamic Analysis ◽  
Rolling Resistance ◽  
Conveyor Belt ◽  
Steel Cord ◽  
Indentation Rolling Resistance

Mathematical Model for Determining the Lifetime of Conveyor Belts Depending on some Selected Parameters

2014 ◽  
Vol 683 ◽  
pp. 147-152
Author(s):  
Miriam Andrejiová ◽  
Anna Grinčová ◽  
Anna Pavlisková
Keyword(s):  
Mathematical Model ◽  
Statistical Methods ◽  
Paint Layer ◽  
Conveyor Belt ◽  
Belt Conveyor ◽  
Layer Width ◽  
Conveyor Belts ◽  
Belt Conveyors ◽  
Transported Material ◽  
Optimal Construction

In the last years, belt conveyors belong to the most frequently used means of transport in various industries. The most important component of the belt conveyor is the conveyor belt. Therefore, it is necessary to pay more attention also to optimal lifetime of conveyor belts. Conveyor belt lifetime is a very complicated issue. It is affected by plenty of factors, including above all the quality structure of the belt conveyor, optimal construction, production, and properties of the conveyor belt as such, adequate solution of conveyance route shifting, reasonable maintenance, and quality repairs of conveyor belts. The paper deals with the exploring the lifetime of conveyor belts depending from on some selected parameters obtained from the operating records of practice (thickness of paint layer, width and length of the belt, conveyor speed and quantity of transported material) with using appropriate mathematical - statistical methods.

Parametric Finite Element Analysis on Key Parts of the Conveyor

2011 ◽  
Vol 101-102 ◽  
pp. 755-758 ◽  
Author(s):  
Chun Sheng Yang
Keyword(s):  
Mechanical Characteristics ◽  
Bulk Material ◽  
Viscoelastic Model ◽  
Conveyor Belt ◽  
Belt Conveyor ◽  
Element Analysis ◽  
Conveyor System ◽  
Belt Conveyors ◽  
Parametric Finite Element Analysis ◽  
Research Situation

Belt conveyors are the major equipments for bulk material transportation.This paper analyses the static and dynamic behaviours of the belt, and establishes the dynamic elastic modulus. By analyzing the characteristics of the Kelvin and Maxwell viscoelastic model, the former is selected as the conveyor belt model as it can more realistically reflect the mechanical characteristics of the conveyor system. This paper introduces the development of the belt conveyor, and analyzes the current research situation at home and abroad.

scholarly journals Determination of the limiting angle of inclination of tubular belt conveyor

2020 ◽  
Vol 168 ◽  
pp. 00047
Author(s):  
Ruslan Kiriia ◽  
Andrii Smirnov ◽  
Tetiana Zhyhula ◽  
Todor Zhelyazov
Keyword(s):  
Internal Friction ◽  
Equilibrium State ◽  
Bulk Material ◽  
Conveyor Belt ◽  
Belt Conveyor ◽  
Angle Of Internal Friction ◽  
Angle Of Friction ◽  
Bulk Load ◽  
Belt Conveyors

Currently, the widespread use of tubular belt conveyors is constrained by insufficient justification of the conveyor parameters. In the work, on the basis of the theory of the limiting equilibrium state of bulk load, equations of equilibrium of load on the belt of an inclined tubular conveyor are obtained. It is assumed that the belt was a rigid cylinder filled with bulk material in extreme equilibrium. Based on the obtained equilibrium equation, the analytical dependences of the limiting angle of inclination of the belt conveyor with a tubular belt on the degree of unfilling with the bulk load of the belt and the properties of the bulk load are found. From the analysis of these dependencies it follows that the limiting angle of inclination of the tubular belt conveyor depends on the angle of internal friction of the transported load, the angle of friction of the load on the conveyor belt, the angle of unfilling of the belt with load and does not depend on the radius of the conveyor belt.

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