Sulfate and Sulfuric Acid Resistance of Geopolymer Mortars Using Waste Blended Ash

2013 ◽  
Vol 61 (3) ◽  
Author(s):  
M. Aamer Rafique Bhutta ◽  
Nur Farhayu Ariffin ◽  
Mohd Warid Hussin ◽  
Nor Hasanah Abdul Shukor Lim
Keyword(s):  
Sulfuric Acid ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Alkaline Solution ◽  
Sodium Hydroxide Solution ◽  
Sodium Silicate Solution ◽  
Sulfate Solution ◽  
Mass Ratio ◽  
Palm Oil Fuel Ash ◽  
Fuel Ash

This paper presents the chemical resistance of geopolymer mortars prepared from the combination of palm oil fuel ash (POFA) and pulverized fuel ash (PFA) from agro–industrial waste as cement replacement and activated by alkaline solution. Alkaline solution was prepared by combining sodium silicate and sodium hydroxide. The concentration of alkaline solution used was 14 Molar. The optimum mix proportions of geopolymer mortars with PFA: POFA mass ratio of 70:30 was used together with alkaline solution. The ratio of sodium silicate solution–to–sodium hydroxide solution by mass was 2.5:1. The mass ratio of sand to blended ashes was 3:1. Test specimens 70×70×70 mm cube were prepared and cured at room temperature (28°C) for 28–d and heat–cured at 90°C for 24 h, respectively. Then specimens were exposed to 5% sodium sulfate solution and 2% sulfuric acid solution for 28–d, 56–d, 90–d, 180–d and 365–d .The evaluation was done by visual observation, mass change, and loss of compressive strength. The test results revealed that geopolymer mortars showed higher resistance to acids as compared to ordinary Portland cement mortar due to the elimination of cement in the mixture.

Performance of Blended Fly Ash (FA) and Palm Oil Fuel Ash (POFA) Geopolymer Mortar in Acidic Peat Environment

2016 ◽  
Vol 841 ◽  
pp. 83-89 ◽  
Author(s):  
Yudhi Salman Dwi Satya ◽  
Edy Saputra ◽  
Monita Olivia
Keyword(s):  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Palm Oil ◽  
Alkaline Solution ◽  
Sodium Hydroxide Solution ◽  
Mass Ratio ◽  
Palm Oil Fuel Ash ◽  
Fuel Ash ◽  
Oil Fuel

This paper presents performance of blended geopolymer mortars prepared from fly ash (FA) and palm oil fuel ash (POFA). Both materials are used their Si and Al elements were activated by alkaline solution. The alkaline solution was prepared by mixing sodium silicate and sodium hydroxide. The optimum mix proportion of geopolymer mortar with FA:POFA mass ratio was 90:10. The ratio of sodium silicate solution to sodium hydroxide solution by mass was 2.5:1. The mass ratio of sand to blended ashes was 2.75:1. The mortar specimens were prepared using 5×5×5 cm cube and cured at room temperature (28oC) for 3 days before subsequently heat-cured at 110oC for 24 hours. The specimens were immersed in distilled water and peat water with pH 4-5 for 120 days. The compressive strength change, porosity, and sorptivity tests were taken. In general, the results shows there was a decrease in strength, an increase in porosity and sorptivity of the blended geopolymer mortars. Fourier Transform Infra Red (FTIR) test revealed that interaction of geopolymers mortar with the acidic peat water can also cause replacement of the exchangeable cations (Na, K) in polymers by hidrogen or hydronium ions. Formation of some new zeolitic phases in blended FA-POFA geopolymer mortar exposed to acidic peat water were observed.

Mix Design and Compressive Strength of Geopolymer Concrete Containing Blended Ash from Agro-Industrial Wastes

2011 ◽  
Vol 339 ◽  
pp. 452-457 ◽  
Author(s):  
Mohd Azreen Mohd Ariffin ◽  
Mohd Warid Hussin ◽  
Muhammad Aamer Rafique Bhutta
Keyword(s):  
Compressive Strength ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Alkaline Solution ◽  
Sodium Hydroxide Solution ◽  
Mix Design ◽  
Geopolymer Concrete ◽  
Palm Oil Fuel Ash ◽  
Hydroxide Solution ◽  
Fuel Ash

Geopolymer concrete is a type of amorphous alumino-silicate cementitious material. Geopolymer can be polymerized by polycondensation reaction of geopolymeric precursor and alkali polysilicates. Compared to conventional cement concrete, the production of geopolymer concrete has a relative higher strength, excellent volume stability and better durability. This paper presents the mix design and compressive strength of geopolymer concrete manufactured from the blend of palm oil fuel ash (POFA) and pulverized fuel ash (PFA) as full replacement of cement with a combination of sodium silicate and sodium hydroxide solution used as alkaline liquid. The density and strength of the geopolymer concrete with various PFA: POFA ratios of 0:100, 30:70, 50:50 and 70:30 together with sodium silicate to sodium hydroxide solution by mass at 2.5 and 1.0, are investigated. The concentrations of alkaline solution used are 14 Molar and 8 Molar. Tests were carried out on 100x100x100 mm cube geopolymer concrete specimens. Specimens were cured at room temperature and heat curing at 60°C and 90°C for 24 hours, respectively. The effects of mass ratios of PFA: POFA, the alkaline solution to PFA: POFA, ratio and concentration of alkaline solution on fresh and hardened properties of concrete are examined. The results revealed that as PFA: POFA mass ratio increased the workability and compressive strength of geopolymer concrete are increased, the ratio and concentration of alkaline solution increased, the compressive strength of geopolymer concrete increases with regards to curing condition.

Effects of Alkaline Solution on the Properties of Slag Based Geopolymer

2018 ◽  
Vol 877 ◽  
pp. 193-199 ◽  
Author(s):  
Suman Saha ◽  
C. Rajasekaran
Keyword(s):  
Compressive Strength ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Alkaline Solution ◽  
Sodium Hydroxide Solution ◽  
Setting Time ◽  
Sodium Silicate Solution ◽  
Silicate Solution ◽  
Hydroxide Solution ◽  
Geopolymer Paste

Production of Ordinary Portland Cement (OPC) requires huge quantity of natural resources and energy and it releases large amount of carbon - di - oxide to the environment. Therefore, enormous studies have been carried out throughout the world to establish geopolymer as an alternative binder material for the replacement of OPC to protect the environment. This study intends to explore the effects of alkaline solution on the properties of geopolymer produced with ground granulated blast furnace slag. Properties such as Standard consistency, setting time of slag based geopolymer paste has been determined using Vicat’s apparatus (according to the guidelines given by Indian Standards for OPC). In order to determine the effects of alkaline solution on the properties of geopolymers, the concentration of sodium hydroxide solution has been varied from 6M to 16M and the ratio of sodium silicate solution to sodium hydroxide solution is also varied from 1.0 to 2.0. Results indicate higher standard consistency and significant less setting time for slag based geopolymer paste than that of OPC paste. Compressive strength of the geopolymer paste and mortar cube samples, cured in ambient conditions till the day of testing, is increasing with the increase of the concentration of sodium hydroxide solution. Highest compressive strength is obtained for the samples prepared with alkaline solution having the ratio of sodium silicate solution to sodium hydroxide solution as 1.5. But when the concentration of sodium hydroxide solution is beyond 14M, decreasing trend in compressive strength is observed.

Effect of Alkaline Activators to Engineering Properties of Geopolymer-Based Materials Synthesized from Red Mud

2018 ◽  
Vol 777 ◽  
pp. 508-512 ◽  
Author(s):  
Van Quang Le ◽  
Minch Quang Do ◽  
Minh Duc Hoang ◽  
Vo Thi Ha Quyen Pham ◽  
Thu Ha Bui ◽  
...  
Keyword(s):  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Red Mud ◽  
Raw Materials ◽  
Sodium Hydroxide Solution ◽  
Sodium Silicate Solution ◽  
Silicate Solution ◽  
High Heat ◽  
Engineering Properties ◽  
Alumina Production

Geopolymer is an inorganic polymer material formed from alumino-silicate structures. Geopolymer has many outstanding functions in comparison with ordinary materials such as high mechanical strength, high heat and chemical resistance, and lightweight property. The engineering properties of geopolymer-based materials depend on raw materials and synthesized conditions. In which, the aluminosilicate materials having high activity and consisting of many alkaline activators have the possibility of increasing pH in geopolymer paste. In the solution of paste, aluminosilicate compounds are solubilized and then react with alkali-activated ions to form geopolymeric networks. The geopolymer can be synthesized in many different conditions depending on factors of temperature, pressure, and curing conditions. In this study, red mud (RM) was used as the main alumino resource for geopolymerization process. RM is a solid waste residue being left from the mining process of bauxite ores with caustic soda for alumina production. Its disposal remains a global issue in terms of environmental concerns. Formation of RM-based geopolymer was affected by many factors, in which, the alkaline activators are the most important factor. This research was conducted with sodium hydroxide and sodium silicate solutions to elucidate the effect of alkaline activator ratio to the engineering properties of RM-based geopolymers. The results showed that the RM-based geopolymer used sodium silicate solution has more outstanding properties than RM-based geopolymer using sodium hydroxide solution.

Fabrication and Characterization of Geopolymers from Japanese Volcanic Ashes

2014 ◽  
Vol 92 ◽  
pp. 1-7
Author(s):  
Shinobu Hashimoto ◽  
Hayami Takeda ◽  
Tatsuya Machino ◽  
Haruka Kanie ◽  
Sawao Honda ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Volcanic Ash ◽  
Sodium Hydroxide Solution ◽  
Water Immersion ◽  
Sodium Silicate Solution ◽  
Silicate Solution ◽  
Hydroxide Solution ◽  
Volcanic Ashes

Geopolymers were fabricated from some Japanese volcanic ashes. 30 g of volcanic ash with 200μm in diameter was mixed with 10 ml of sodium hydroxide solution with various concentrations to form slurry which became geopolymer after curing. When 8.5~11.5 mol/L of sodium hydroxide solution was used, the compressive strength of the resultant geopolymers reached to 25-35MPa. However, when the volcanic ash with high silica content was used, the compressive strength of the geopolymer was under 20 MPa. Furthermore, the addition of sodium silicate hydrate into starting slurry which was consisted of volcanic ash and sodium silicate solution had not effected on the compressive strength of geopolymer. In contrast, the compressive strength of the geopolymer decreased to 30 % of compressive strength compared to that of original geopolymer after water immersion for 3 days. However, crushing treatment of the volcanic ash contributed to retain the compressive strength. Actually, when 10μm of volcanic ash was used to fabricate geopolymer, the compressive strength improved to 70% compared to that of original geopolymer.

scholarly journals Influence of Liquid-to-Solid and Alkaline Activator (Sodium Silicate to Sodium Hydroxide) Ratios on Fresh and Hardened Properties of Alkali-Activated Palm Oil Fuel Ash Geopolymer

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4253
Author(s):  
Shi Ying Kwek ◽  
Hanizam Awang ◽  
Chee Ban Cheah
Keyword(s):  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Palm Oil ◽  
Construction Material ◽  
Design Parameters ◽  
Palm Oil Fuel Ash ◽  
Fuel Ash ◽  
Alkaline Activator ◽  
Oil Fuel ◽  
Alkali Activated

Malaysia is one of the largest palm oil producers in the world and its palm oil industry is predicted to generate a large amount of waste, which increases the need to modify it for sustainable reuse. The green geopolymers produced from industrial waste can be a potential substitute for cementitious binders. This type of polymer helps reduce dependency on cement, a material that causes environmental problems due to its high carbon emissions. Palm oil fuel ash (POFA) geopolymer has been widely investigated for its use as a sustainable construction material. However, there is still uncertainty regarding the total replacement of cement with POFA geopolymer as a binder. In this study, we examined the effects of different material design parameters on the performance of a POFA-based geopolymer as a building material product through iterations of mixture optimisation. The material assessed was a single raw precursor material (POFA) activated by an alkaline activator (a combination of sodium hydroxide and sodium silicate with constant concentration) and homogenised. We conducted a physical property test, compressive strength test, and chemical composition and microstructural analyses to evaluate the performance of the alkali-activated POFA geopolymer at 7 and 28 days. According to the results, the optimum parameters for the production of alkali-activated POFA paste binder are 0.6 liquid-to-solid ratio and 2.5 alkaline activator ratio. Our results show that the use of alkali-activated POFA geopolymer is technically feasible, offering a sustainable and environmentally friendly alternative for POFA disposal.

The Effect of Dry Mix Sodium Hydroxide onto Workability and Compressive Strength of Geopolymer Paste

2020 ◽  
Vol 12 (9) ◽  
Author(s):  
A. Z. Mohd Ali ◽  
◽  
N. A. Jalaluddin ◽  
N. Zulkiflee ◽  
◽  
...  
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Alkaline Solution ◽  
High Emission ◽  
New Material ◽  
Curing Regime ◽  
Solid Form ◽  
Geopolymer Paste

The production of ordinary Portland cement (OPC) consumes considerable amount of natural resources, energy and at the same time contribute in high emission of CO2 to the atmosphere. A new material replacing cement as binder called geopolymer is alkali-activated concrete which are made from fly ash, sodium silicate and sodium hydroxide (NaOH). The alkaline solution mixed with fly ash producing alternative binder to OPC binder in concrete named geopolymer paste. In the process, NaOH was fully dissolved in water and cooled to room temperature. This study aims to eliminate this process by using NaOH in solid form together with fly ash before sodium silicate liquid and water poured into the mixture. The amount of NaOH solids were based on 10M concentration. The workability test is in accordance to ASTM C230. Fifty cubic mm of the geopolymer paste were prepared which consists of fly ash to alkaline solution ratio of 1: 0.5 and the curing regime of 80℃ for 24 hours with 100% humidity were implemented. From laboratory test, the workability of dry method geopolymer paste were decreased. The compressive strength of the dry mix of NaOH showed 55% and the workability has dropped to 58.4%, it showed strength reduction compared to the wet mix method.

A Study on a Green Route to Preparation of Silica Powders with Rice Husk Ash

2014 ◽  
Vol 1010-1012 ◽  
pp. 1015-1019
Author(s):  
Ze Xin Yang ◽  
Lin Dong ◽  
Meng Wang ◽  
Huan Li
Keyword(s):  
Sodium Bicarbonate ◽  
Sodium Silicate ◽  
Rice Husk ◽  
Rice Husk Ash ◽  
Sodium Hydroxide Solution ◽  
Sodium Silicate Solution ◽  
Silicate Solution ◽  
Raw Material ◽  
Transmission Electron ◽  
Thermal Analyzer

The main purpose of this article is to develop an environmentally friendly and economically effective process to produce silica from rice husk ash. Sodium silicate solution was prepared by the reaction of rice husk ash and sodium hydroxide solution, and then the sodium silicate solution was used as the raw material for the preparation of silica with sodium bicarbonate. During the reaction, the by-product can be passed into CO2 to prepare sodium bicarbonate what can be reutilized. Experimental route achieved resource recycling and environment-friendly, low energy consumption, zero emissions and so on. Meanwhile the microstructures of the silica powders were characterized by Transmission electron microscope (TEM), X-ray diffraction (XRD), Fourier transform infrared (FTIR) and Thermo gravimetric/Differential thermal analyzer (TG-DTA).The purity of silicon was up to 99.43% and the particle size was 200-300nm.

EFFECT OF CERAMIC AGGREGATE ON HIGH STRENGTH MULTI BLENDED ASH GEOPOLYMER MORTAR

2015 ◽  
Vol 77 (16) ◽  
Author(s):  
Mohd Azreen Ariffin ◽  
Mohd Warid Hussin ◽  
Mostafa Samadi ◽  
Nor Hasanah Abdul Shukor Lim ◽  
Jahangir Mirza ◽  
...  
Keyword(s):  
Alkaline Solution ◽  
High Strength ◽  
Fine Aggregate ◽  
Palm Oil Fuel Ash ◽  
Viable Solution ◽  
Fuel Ash ◽  
Pulverized Fuel ◽  
Alumino Silicate ◽  
Pulverized Fuel Ash ◽  
Oil Fuel

Geopolymer is a type of amorphous alumino-silicate cementitious material, synthesized by the reaction of an alumina-silicate powder with an alkaline solution. The geopolymer technology has recently attracted increasing attention as a viable solution to reuse and recycle industrial solid wastes and by-products. This paper discusses the performance of geopolymer mortar comprises of multiple blended ash of palm oil fuel ash (POFA), pulverized fuel ash (PFA) and ground granulated blast furnace slag (GGBFS) by replacing ordinary Portland cement. Fine aggregate obtained from the ceramic waste was used to partially replace normal sand in the mixture. The concentration of alkaline solution used was 14 Molar. The fresh mortar was cast in 50x50x50 mm cubes geopolymer mortar specimens and cured at ambient temperature for 24 hours. The effects of mass ratios of alkaline solution to multiple blended ashes and percentage of ceramic aggregate as sand replacement on compressive, flexural and tensile strength of mortar were examined. The results revealed that as the multi blended ash (GGBFS: PFA: POFA) mass ratio increased, the compressive strength of geopolymer mortar is increased with regards to the ceramic aggregate properties.

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