Aerodynamic Design and Testing of an Axial Flow Compressor With Pressure Ratio of 23.3:1 for the LM2500+ Gas Turbine

2002 ◽  
Vol 124 (3) ◽  
pp. 331-340 ◽  
Author(s):  
A. R. Wadia ◽  
D. P. Wolf ◽  
F. G. Haaser
Keyword(s):  
High Pressure ◽  
Gas Turbine ◽  
Performance Test ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Flow ◽  
Combined Cycle ◽  
Aerodynamic Design ◽  
Point Selection ◽  
Technical Requirements

The LM2500+ gas turbine, rated between 39,000–40,200 shaft horsepower (shp), was introduced for field service in 1998. This growth aero-derivative gas turbine is suitable for a variety of power generation applications, such as co-generation and combined cycle, as well as mechanical drive applications. At the heart of the LM2500+ 25% power increase is an up-rated derivative 17-stage axial compressor. This paper describes the aerodynamic design and development of this high-pressure ratio single-spool compressor for the LM2500+ gas turbine. The compressor is derived by zero-staging the highly efficient and reliable LM2500 compressor to increase the flow by 23% at a pressure ratio of 23.3:1. The aerodynamic efficiency of the compressor is further improved by using three-dimensional, custom-tailored airfoil designs similar to those used in the CF6-80C2 high-pressure compressor. The compressor achieved a peak polytropic efficiency above 91%, meeting all its operability objectives. The technical requirements and overall aerodynamic design features of the compressor are presented first. Next, the zero stage match point selection is described and the procedure used to set up the vector diagrams using a through-flow code with secondary flow and mixing is outlined. Detailed design results for the new transonic airfoils in the compressor using three-dimensional viscous analysis are presented. The compressor instrumentation and performance test results are discussed. The performance of the zero stage is separated from that of the baseline compressor with the CF6-80C2 airfoils to show the improvement in efficiency with the new airfoils.

scholarly journals Aerodynamic Design and Testing of an Axial Flow Compressor With Pressure Ratio of 23.3:1 for the LM2500+ Gas Turbine

1999 ◽  
Author(s):  
A. R. Wadia ◽  
D. P. Wolf ◽  
F. G. Haaser
Keyword(s):  
High Pressure ◽  
Gas Turbine ◽  
Performance Test ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Flow ◽  
Combined Cycle ◽  
Aerodynamic Design ◽  
Point Selection ◽  
Technical Requirements

The LM2500+ gas turbine, rated between 39,000 to 40,200 shaft horsepower (shp), was introduced for field service in 1998. This growth aero-derivative gas turbine is suitable for a variety of power generation applications, such as co-generation and combined cycle, as well as mechanical drive applications. At the heart of the LM2500+ 25% power increase is an up-rated derivative 17-stage axial compressor. This paper describes the aerodynamic design and development of this high pressure ratio single spool compressor for the LM2500+ gas turbine. The compressor is derived by zero-staging the highly efficient and reliable LM2500 compressor to increase the flow by 23% at a pressure ratio of 23.3:1. The aerodynamic efficiency of the compressor is further improved by using three-dimensional, custom-tailored airfoil designs similar to those used in the CF6-80C2 high pressure compressor. The compressor achieved a peak polytropic efficiency above 91 percent, meeting all its operability objectives. The technical requirements and overall aerodynamic design features of the compressor are presented first. Next, the zero stage match point selection is described and the procedure used to set up the vector diagrams using a through-flow code with secondary flow and mixing is outlined. Detailed design results for the new transonic airfoils in the compressor using three-dimensional viscous analysis are presented. The compressor instrumentation and performance test results are discussed. The performance of the zero stage is separated from that of the baseline compressor with the CF6-80C2 airfoils to show the improvement in efficiency with the new airfoils.

Design and Development of a 12:1 Pressure Ratio Compressor for the Ruston 6-MW Gas Turbine

1982 ◽  
Author(s):  
F. Carchedi ◽  
G. R. Wood
Keyword(s):  
Gas Turbine ◽  
Test Data ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Aerodynamic Design ◽  
Design And Development ◽  
Surge Line ◽  
Flow Compressor ◽  
Industrial Gas Turbine ◽  
Spanwise Flow

This paper describes the design and development of a 15-stage axial flow compressor for a −6MW industrial gas turbine. Detailed aspects of the aerodynamic design are presented together with rig test data for the complete characteristic including stage data. Predictions of spanwise flow distributions are compared with measured values for the front stages of the compressor. Variable stagger stator blading is used to control the position of the low speed surge line and the effects of the stagger changes are discussed.

Design and Development of a 12:1 Pressure Ratio Compressor for the Ruston 6-MW Gas Turbine

1982 ◽  
Vol 104 (4) ◽  
pp. 823-831 ◽  
Author(s):  
F. Carchedi ◽  
G. R. Wood
Keyword(s):  
Gas Turbine ◽  
Test Data ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Aerodynamic Design ◽  
Design And Development ◽  
Surge Line ◽  
Flow Compressor ◽  
Industrial Gas Turbine ◽  
Spanwise Flow

The paper describes the design and development of a 15 stage axial flow compressor for a 6-MW industrial gas turbine. Detailed aspects of the aerodynamic design are presented together with rig test data for the complete characteristic including stage data. Predictions of spanwise flow distributions are compared with measured values for the front stages of the compressor. Variable stagger stator blading is used to control the position of the low-speed surge line and the effects of the stagger changes are discussed.

On-Line Compressor Cascade Washing for Gas Turbine Performance Investigation

2011 ◽  
Author(s):  
Uyioghosa Igie ◽  
Pericles Pilidis ◽  
Dimitrios Fouflias ◽  
Ken Ramsden ◽  
Paul Lambart
Keyword(s):  
Gas Turbine ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Flow ◽  
Engine Performance ◽  
Compressor Cascade ◽  
Design Point ◽  
Washing Process ◽  
On Line ◽  
Flow Compressor

On-line compressor washing for industrial gas turbine application is a promising method of mitigating the effects of compressor fouling degradation; however there are still few studies from actual engine experience that are inconclusive. In some cases the authors attribute this uncertainty as a result of other existing forms of degradation. The experimental approach applied here is one of the first of its kind, employing on-line washing on a compressor cascade and then relating the characteristics to a three-dimensional axial flow compressor. The overall performance of a 226MW engine model for the different cases of a clean, fouled and washed engine is obtained based on the changing compressor behavior. Investigating the effects of fouling on the clean engine exposed to blade roughness of 102μm caused 8.7% reduction in power at design point. This is equivalent, typically to 12 months degradation in fouling conditions. Decreases in mass flow, compressor efficiency, pressure ratio and unattainable design point speed are also observed. An optimistic recovery of 50% of the lost power is obtained after washing which lasts up to 10mins. Similarly, a recovery of all the key parameters is achieved. The study provides an insight into compressor cascade blade washing, which facilitates a reliable estimation of compressor overall efficiency penalties based on well established assumptions. Adopting Howell’s theory as well as constant polytropic efficiency, a general understanding of turbomachinery would judge that 50% of lost power recovered is likely to be the high end of what is achievable for the existing high pressure wash. This investigation highlights the obvious benefits of power recovery with on-line washing and the potential to maintain optimum engine performance with frequent washes. Clearly, the greatest benefits accrue when the washing process is initiated immediately following overhaul.

Improved Compressor Exit Diffuser for an Industrial Gas Turbine

2001 ◽  
Vol 124 (1) ◽  
pp. 19-26 ◽  
Author(s):  
U. Orth ◽  
H. Ebbing ◽  
H. Krain ◽  
A. Weber ◽  
B. Hoffmann
Keyword(s):  
Gas Turbine ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Aerodynamic Design ◽  
Turbine Efficiency ◽  
Noticeable Improvement ◽  
Manufacturing Procedure ◽  
Multistage Compressor ◽  
Back Stage ◽  
Industrial Gas Turbine

Cycle studies carried out for the medium pressure ratio gas turbine THM 1304 of 10 MW power output manufactured by MAN Turbomaschinen AG GHH BORSIG predicted that the overall efficiency of the multistage compressor, composed of a ten-stage axial and a single-stage centrifugal compressor, would improve by 0.8 percent if the efficiency of the back stage centrifugal unit could be raised by 4 percent. It was expected that this would result in a noticeable improvement of the thermal gas turbine efficiency. The paper describes the aerodynamic design process used for the stage optimization, applying today’s advanced design tools for blade generation and three-dimensional aerodynamic calculation methods. Additionally, it describes the manufacturing procedure for the resulting three-dimensional blades and the experimental verification of the design approach.

Design and Development of a 14-Stage Axial Compressor for Industrial Gas Turbine

2012 ◽  
Author(s):  
Takuya Ikeguchi ◽  
Akinori Matsuoka ◽  
Yusuke Sakai ◽  
Yoshinobu Sakano ◽  
Kenichiro Yoshiura
Keyword(s):  
Gas Turbine ◽  
Structural Reliability ◽  
Scale Effects ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Geometric Optimization ◽  
Cfd Analysis ◽  
Aerodynamic Design ◽  
Stall Margin ◽  
Industrial Gas Turbine

A 14-stage axial flow compressor was newly designed and tested for developing an advanced industrial gas turbine. In order to achieve a high thermal efficiency required for the new gas turbine, the compressor needed to have a significantly higher pressure ratio and higher efficiency than those of existing engines. The new design methodology used to this compressor design was based on an automated airfoil geometric optimization system combined with a 3D-CFD analysis, which resulted in arbitrary shaped airfoil design in most blade rows. A multi-stage CFD analysis was used effectively in order to adjust a loading distribution along stages and to obtain a proper stage matching. Before the full development of the gas turbine, an approximately two-thirds scaled compressor rig tests were conducted to verify the aerodynamic design and the structural reliability. The test results of the first build indicated a satisfactory level of efficiency and mass flow, but with a lack of sufficient stall margin. The second build with the re-staggered vanes was tested and its result showed improvements both in stall margin and in efficiency. The prototype test of developing an industrial gas turbine also had been conducted. The measured performance of the compressor which was scaled up from the second build rig compressor achieved the design target. Consequently, the aerodynamic design which considered the scale effects of the compressor was successful.

Time-Averaged and Time-Accurate Aerodynamic Effects of Forward Rotor Cavity Purge Flow for a High-Pressure Turbine: Part I—Analytical and Experimental Comparisons

2012 ◽  
Author(s):  
Brian R. Green ◽  
Randall M. Mathison ◽  
Michael G. Dunn
Keyword(s):  
High Pressure ◽  
Flow Field ◽  
Film Cooling ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Unsteady Aerodynamics ◽  
Flow Path ◽  
Field Analysis ◽  
High Pressure Turbine ◽  
Purge Flow

The effect of rotor purge flow on the unsteady aerodynamics of a high-pressure turbine stage operating at design corrected conditions has been investigated both experimentally and computationally. The experimental configuration consisted of a single-stage high-pressure turbine with a modern film-cooling configuration on the vane airfoil as well as the inner and outer end-wall surfaces. Purge flow was introduced into the cavity located between the high-pressure vane and the high-pressure disk. The high-pressure blades and the downstream low-pressure turbine nozzle row were not cooled. All hardware featured an aerodynamic design typical of a commercial high-pressure ratio turbine, and the flow path geometry was representative of the actual engine hardware. In addition to instrumentation in the main flow path, the stationary and rotating seals of the purge flow cavity were instrumented with high frequency response, flush-mounted pressure transducers and miniature thermocouples to measure flow field parameters above and below the angel wing. Predictions of the time-dependent flow field in the turbine flow path were obtained using FINE/Turbo, a three-dimensional, Reynolds-Averaged Navier-Stokes CFD code that had the capability to perform both steady and unsteady analysis. The steady and unsteady flow fields throughout the turbine were predicted using a three blade-row computational model that incorporated the purge flow cavity between the high-pressure vane and disk. The predictions were performed in an effort to mimic the design process with no adjustment of boundary conditions to better match the experimental data. The time-accurate predictions were generated using the harmonic method. Part I of this paper concentrates on the comparison of the time-averaged and time-accurate predictions with measurements in and around the purge flow cavity. The degree of agreement between the measured and predicted parameters is described in detail, providing confidence in the predictions for flow field analysis that will be provided in Part II.

scholarly journals The Design and Evaluation of a 14 Stage, 16:1 Pressure Ratio Compressor for an Industrial Gas Turbine

1996 ◽  
Author(s):  
Mohammad R. Saadatmand
Keyword(s):  
Experimental Data ◽  
Gas Turbine ◽  
Rotor Blade ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Suction Surface ◽  
Design Intent ◽  
Flow Through ◽  
Industrial Gas Turbine

The aerodynamic design process leading to the production configuration of a 14 stage, 16:1 pressure ratio compressor for the Taurus 70 gas turbine is described. The performance of the compressor is measured and compared to the design intent. Overall compressor performance at the design condition was found to be close to design intent. Flow profiles measured by vane mounted instrumentation are presented and discussed. The flow through the first rotor blade has been modeled at different operating conditions using the Dawes (1987) three-dimensional viscous code and the results are compared to the experimental data. The CFD prediction agreed well with the experimental data across the blade span, including the pile up of the boundary layer on the corner of the hub and the suction surface. The rotor blade was also analyzed with different grid refinement and the results were compared with the test data.

Application of Ultra-Low NOx Combustor to the MHPS Existing Gas Turbine

2021 ◽  
Author(s):  
Takashi Nishiumi ◽  
Hirofumi Ohara ◽  
Kotaro Miyauchi ◽  
Sosuke Nakamura ◽  
Toshishige Ai ◽  
...  
Keyword(s):  
High Pressure ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Combined Cycle ◽  
Inlet Temperature ◽  
Operational Experience ◽  
Emission Rates ◽  
Gas Temperature ◽  
Design Development ◽  
And Control

Abstract In recent years, MHPS achieved a NET M501J gas turbine combined cycle (GTCC) efficiency in excess of 62% operating at 1,600°C, while maintaining NOx under 25ppm. Taking advantage of our gas turbine combustion design, development and operational experience, retrofits of earlier generation gas turbines have been successfully applied and will be described in this paper. One example of the latest J-Series technologies, a conventional pilot nozzle was changed to a premix type pilot nozzle for low emission. The technology was retrofitted to the existing F-Series gas turbines, which resulted in emission rates of lower than 9ppm NOx(15%O2) while maintaining the same Turbine Inlet Temperature (TIT: Average Gas Temperature at the exit of the transition piece). After performing retrofitting design, high pressure rig tests, the field test prior to commercial operation was conducted on January 2019. This paper describes the Ultra-Low NOx combustor design features, retrofit design, high pressure rig test and verification test results of the upgraded M501F gas turbine. In addition, it describes another upgrade of turbine to improve efficiency and of combustion control system to achieve low emissions. Furthermore it describes the trouble-free upgrade of seven (7) units, which was completed by utilizing MHPS integration capabilities, including handling all the design, construction and service work of the main equipment, plant and control systems.

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