Influence of Longitudinal Roughness on Friction in EHL Contacts

2004 ◽  
Vol 126 (3) ◽  
pp. 473-481 ◽  
Author(s):  
B. Jacod ◽  
C. H. Venner ◽  
P. M. Lugt

The effect of longitudinal roughness on the friction in EHL contacts is investigated by means of numerical simulations. In the theoretical model the Eyring equation is used to describe the rheological behavior of the lubricant. First the relative friction variation caused by a single harmonic roughness component is computed as a function of the amplitude and wavelength for a wide range of operating conditions. From the results a curve fit formula is derived for the relative friction variation as a function of the out-of-contact geometry of the waviness and a newly derived parameter characterizing the response of the lubricant to pressure variations. Subsequently, the case of a superposition of two harmonic components is considered. It is shown that for the effect on friction such a combined pattern can be represented by a single equivalent wave. The amplitude and the wavelength of the equivalent wave can be determined from a nonlinear relation in terms of the amplitudes and wavelengths of the individual harmonic components. Finally the approach is applied to the prediction of the effect of a real roughness profile (many components) on the friction. From a comparison of the results with full numerical simulations it appears that the simplified approach is quite accurate.

2021 ◽  
Vol 345 ◽  
pp. 00027
Author(s):  
Václav Sláma ◽  
David Šimurda ◽  
Lukáš Mrózek ◽  
Ladislav Tajč ◽  
Jindřich Hála ◽  
...  

Characteristics of a new compact valve design for steam turbines are analysed by measuring pressure losses and oscillations on the valve model. It is the model of an intercept valve of the intermediate-pressure turbine part. This valve is relatively smaller hence cheaper than usual control and intercept valves. Besides, four different valve seat angles were tested in order to investigate the valve seat angle influence. In order to further clarify measured phenomena, the wide range of numerical simulations were also carried out. Measurements were performed in the Aerodynamic laboratory of the Institute of Thermomechanics of the Czech Academy of Sciences in an air test rig installed in a modular aerodynamic tunnel. Numerical simulations were performed in the Doosan Skoda Power Company using a package of ANSYS software tools. Measurement results are compared with numerical and generalized in the form of valve characteristics and pressure oscillation maps. As a result of the pressure loss analysis, pressure losses in similar valve assemblies can be predicted with required accuracy for each new turbine where modern compact valves are used. As a result of the pressure oscillation analysis, operating conditions at which dangerous flow instabilities can occur were identified. Thanks to this, the areas of safe and dangerous operating conditions can be predicted so that the operational reliability of the valve can be guaranteed.


Author(s):  
Katharina Warncke ◽  
Amsini Sadiki ◽  
Max Staufer ◽  
Christian Hasse ◽  
Johannes Janicka

Abstract Predicting details of aircraft engine combustion by means of numerical simulations requires reliable information about spray characteristics from liquid fuel injection. However, details of liquid fuel injection are not well documented. Indeed, standard droplet distributions are usually utilized in Euler-Lagrange simulations of combustion. Typically, airblast injectors are employed to atomize the liquid fuel by feeding a thin liquid film in the shear zone between two swirled air flows. Unfortunately, droplet data for the wide range of operating conditions during a flight is not available. Focusing on numerical simulations, Direct Numerical simulations (DNS) of full nozzle designs are nowadays out of scope. Reducing numerical costs, but still considering the full nozzle flow, the embedded DNS methodology (eDNS) has been introduced within a Volume of Fluid framework (Sauer et al., Atomization and Sprays, vol. 26, pp. 187–215, 2016). Thereby, DNS domain is kept as small as possible by reducing it to the primary breakup zone. It is then embedded in a Large Eddy Simulation (LES) of the turbulent nozzle flow. This way, realistic turbulent scales of the nozzle flow are included, when simulating primary breakup. Previous studies of a generic atomizer configuration proved that turbulence in the gaseous flow has significant impact on liquid disintegration and should be included in primary breakup simulations (Warncke et al., ILASS Europe, Paris, 2019). In this contribution, an industrial airblast atomizer is numerically investigated for the first time using the eDNS approach. The complete nozzle geometry is simulated, considering all relevant features of the flow. Three steps are necessary: 1. LES of the gaseous nozzle flow until a statistically stationary flow is reached. 2. Position and refinement of the DNS domain. Due to the annular nozzle design the DNS domain is chosen as a ring. It comprises the atomizing edge, where the liquid is brought between inner and outer air flow, and the downstream primary breakup zone. 3. Start of liquid fuel injection and primary breakup simulation. Since the simulation of the two-phase DNS and the LES of the surrounding nozzle flow are conducted at the same time, turbulent scales of the gas flow are directly transferred to the DNS domain. The applicability of eDNS to full nozzle designs is demonstrated and details of primary breakup at the nozzle outlet are presented. In particular a discussion of the phenomenological breakup process and spray characteristics is provided.


Author(s):  
Maurizio Sasso ◽  
Raffaello Possidente ◽  
Carlo Roselli ◽  
Sibilio Sergio

The cogeneration, or the combined production of electric (and/or mechanical) and thermal energy, is a well established technology, which has important environmental benefits and it has been noted by the European Community as one of the first elements to save primary energy, to avoid network losses and to reduce the greenhouse gas emissions. In particular, the study will be focused on the micro-cogeneration process with micro-combined heat and power system, or MCHP (electric power output ≤ 15 kW), which represents a valid and interesting application of this technology applicable, above all, to residential and light commercial users. This paper presents the Energy, Economic and Environmental (3-E) analysis of a natural gas-fired MCHP in combination with an electric heat pump (EHP). The 3-E analysis of the MCHP/EHP begins with the results of a detailed experimental activity developed in a test facility [1] for a wide range of conditions. Two operating conditions were simulated: a heating mode with co-production of electric and thermal energy, and a cooling mode with co-production of electric, thermal and cooling energy (tri-generation). The annual operating performance, also based on the typical features of the Italian market, is also discussed with a simplified approach.


2003 ◽  
Vol 125 (4) ◽  
pp. 739-746 ◽  
Author(s):  
B. Jacod ◽  
C. H. Venner ◽  
P. M. Lugt

A previous study of the behavior of friction in EHL contacts for the case of Eyring lubricant behavior resulted in a friction mastercurve. In this paper the same approach is applied to the case of limiting shear stress behavior. By means of numerical simulations the friction coefficient has been computed for a wide range of operating conditions and contact geometries. It is shown that the same two parameters that were found in the Eyring study, a characteristic shear stress, and a reduced coefficient of friction, also govern the behavior of the friction for the case of limiting shear stress models. When the calculated traction data is plotted as a function of these two parameters all results for different cases lie close to a single curve. Experimentally measured traction data is used to validate the observed behavior. Finally, the equations of the mastercurves for both types of rheological model are compared resulting in a relation between the Eyring stress τ0 and the limiting shear stress τL.


Author(s):  
Hongsheng Guo ◽  
Hailin Li ◽  
W. Stuart Neill

A study of n-heptane combustion in an HCCI engine was carried out by a multi-zone numerical simulation that covers a complete engine cycle. A reaction mechanism that includes 177 chemical species and 1638 reactions was used. The results of the numerical simulations were compared to existing experimental data for a range of air/fuel ratios, compression ratios and engine speeds. It is shown that the numerical simulation is able to reasonably capture the experimental cylinder pressure data over a wide range of operation conditions. It also provides a qualitative trend of CO emissions. The numerical simulation overpredicted the combustion at some operating conditions, such as at extremely high air/fuel ratios and higher engine speeds. Some differences were observed between the experimental and numerical data for NOX emissions. The numerical simulation predicted a monotonic decrease in NOX emissions as air/fuel ratio increased or compression ratio decreased, while an increase in NOX emissions was observed experimentally when combustion became very weak at extremely high air/fuel ratios or low compression ratios. It is suggested that further experiments and numerical simulations should be performed to explain this discrepancy.


2008 ◽  
Vol 2008 ◽  
pp. 1-14 ◽  
Author(s):  
Domenico Paladino ◽  
Max Huggenberger ◽  
Frank Schäfer

Natural circulation characteristics at low pressure/low power have been studied by performing experimental investigations and numerical simulations. The PANDA large-scale facility was used to provide valuable, high quality data on natural circulation characteristics as a function of several parameters and for a wide range of operating conditions. The new experimental data allow for testing and improving the capabilities of the thermal-hydraulic computer codes to be used for treating natural circulation loops in a range with increased attention. This paper presents a synthesis of a part of the results obtained within the EU-Project NACUSP “natural circulation and stability performance of boiling water reactors.” It does so by using the experimental results produced in PANDA and by showing some examples of numerical simulations performed with the thermal-hydraulic code ATHLET.


Author(s):  
David A. Ansley

The coherence of the electron flux of a transmission electron microscope (TEM) limits the direct application of deconvolution techniques which have been used successfully on unmanned spacecraft programs. The theory assumes noncoherent illumination. Deconvolution of a TEM micrograph will, therefore, in general produce spurious detail rather than improved resolution.A primary goal of our research is to study the performance of several types of linear spatial filters as a function of specimen contrast, phase, and coherence. We have, therefore, developed a one-dimensional analysis and plotting program to simulate a wide 'range of operating conditions of the TEM, including adjustment of the:(1) Specimen amplitude, phase, and separation(2) Illumination wavelength, half-angle, and tilt(3) Objective lens focal length and aperture width(4) Spherical aberration, defocus, and chromatic aberration focus shift(5) Detector gamma, additive, and multiplicative noise constants(6) Type of spatial filter: linear cosine, linear sine, or deterministic


2020 ◽  
pp. 39-48
Author(s):  
B. O. Bolshakov ◽  
◽  
R. F. Galiakbarov ◽  
A. M. Smyslov ◽  
◽  
...  

The results of the research of structure and properties of a composite compact from 13 Cr – 2 Мо and BN powders depending on the concentration of boron nitride are provided. It is shown that adding boron nitride in an amount of more than 2% by weight of the charge mixture leads to the formation of extended grain boundary porosity and finely dispersed BN layers in the structure, which provides a high level of wearing properties of the material. The effect of boron nitride concentration on physical and mechanical properties is determined. It was found that the introduction of a small amount of BN (up to 2 % by weight) into the compacts leads to an increase in plasticity, bending strength, and toughness by reducing the friction forces between the metal powder particles during pressing and a more complete grain boundary diffusion process during sintering. The formation of a regulated structure-phase composition of powder compacts of 13 Cr – 2 Mо – BN when the content of boron nitride changes in them allows us to provide the specified physical and mechanical properties in a wide range. The obtained results of studies of the physical and mechanical characteristics of the developed material allow us to reasonably choose the necessary composition of the powder compact for sealing structures of the flow part of steam turbines, depending on their operating conditions.


1984 ◽  
Vol 19 (1) ◽  
pp. 87-100
Author(s):  
D. Prasad ◽  
J.G. Henry ◽  
P. Elefsiniotis

Abstract Laboratory studies were conducted to demonstrate the effectiveness of diffused aeration for the removal of ammonia from the effluent of an anaerobic filter treating leachate. The effects of pH, temperature and air flow on the process were studied. The coefficient of desorption of ammonia, KD for the anaerobic filter effluent (TKN 75 mg/L with NH3-N 88%) was determined at pH values of 9, 10 and 11, temperatures of 10, 15, 20, 30 and 35°C, and air flow rates of 50, 120, and 190 cm3/sec/L. Results indicated that nitrogen removal from the effluent of anaerobic filters by ammonia desorption was feasible. Removals exceeding 90% were obtained with 8 hours aeration at pH of 10, a temperature of 20°C, and an air flow rate of 190 cm3/sec/L. Ammonia desorption coefficients, KD, determined at other temperatures and air flow rates can be used to predict ammonia removals under a wide range of operating conditions.


2021 ◽  
Vol 13 (15) ◽  
pp. 8620
Author(s):  
Sanaz Salehi ◽  
Kourosh Abdollahi ◽  
Reza Panahi ◽  
Nejat Rahmanian ◽  
Mozaffar Shakeri ◽  
...  

Phenol and its derivatives are hazardous, teratogenic and mutagenic, and have gained significant attention in recent years due to their high toxicity even at low concentrations. Phenolic compounds appear in petroleum refinery wastewater from several sources, such as the neutralized spent caustic waste streams, the tank water drain, the desalter effluent and the production unit. Therefore, effective treatments of such wastewaters are crucial. Conventional techniques used to treat these wastewaters pose several drawbacks, such as incomplete or low efficient removal of phenols. Recently, biocatalysts have attracted much attention for the sustainable and effective removal of toxic chemicals like phenols from wastewaters. The advantages of biocatalytic processes over the conventional treatment methods are their ability to operate over a wide range of operating conditions, low consumption of oxidants, simpler process control, and no delays or shock loading effects associated with the start-up/shutdown of the plant. Among different biocatalysts, oxidoreductases (i.e., tyrosinase, laccase and horseradish peroxidase) are known as green catalysts with massive potentialities to sustainably tackle phenolic contaminants of high concerns. Such enzymes mainly catalyze the o-hydroxylation of a broad spectrum of environmentally related contaminants into their corresponding o-diphenols. This review covers the latest advancement regarding the exploitation of these enzymes for sustainable oxidation of phenolic compounds in wastewater, and suggests a way forward.


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