Three Dimensional Imaging of LIGA-Made Microcomponents

2004 ◽  
Vol 126 (4) ◽  
pp. 813-821 ◽  
Author(s):  
Douglas Chinn ◽  
Peter Ostendorp ◽  
Mike Haugh ◽  
Russell Kershmann ◽  
Thomas Kurfess ◽  
...  

Nickel and nickel-alloy microparts sized on the order of 5–1000 microns have been imaged in three dimensions using a new microscopic technique, Digital Volumetric Imaging (DVI). The gears were fabricated using Sandia National Laboratories’ LIGA technology (lithography, molding, and electroplating). The images were taken on a microscope built by Resolution Sciences Corporation by slicing the gear into one-micron thin slices, photographing each slice, and then reconstructing the image with software. The images were matched to the original CAD (computer aided design) model, allowing LIGA designers, for the first time, to see visually how much deviation from the design is induced by the manufacturing process. Calibration was done by imaging brass ball bearings and matching them to the CAD model of a sphere. A major advantage of DVI over scanning techniques is that internal defects can be imaged to very high resolution. In order to perform the metrology operations on the microcomponents, high-speed and high-precision algorithms are developed for coordinate metrology. The algorithms are based on a least-squares approach to data registration the {X,Y,Z} point clouds generated from the component surface onto a target geometry defined in a CAD model. Both primitive geometric element analyses as well as an overall comparison of the part geometry are discussed. Initial results of the micromeasurements are presented in the paper.

2021 ◽  
Vol 11 (4) ◽  
pp. 145
Author(s):  
Nenad Bojcetic ◽  
Filip Valjak ◽  
Dragan Zezelj ◽  
Tomislav Martinec

The article describes an attempt to address the automatized evaluation of student three-dimensional (3D) computer-aided design (CAD) models. The driving idea was conceptualized under the restraints of the COVID pandemic, driven by the problem of evaluating a large number of student 3D CAD models. The described computer solution can be implemented using any CAD computer application that supports customization. Test cases showed that the proposed solution was valid and could be used to evaluate many students’ 3D CAD models. The computer solution can also be used to help students to better understand how to create a 3D CAD model, thereby complying with the requirements of particular teachers.


1984 ◽  
Vol 247 (3) ◽  
pp. E412-E419 ◽  
Author(s):  
L. S. Hibbard ◽  
R. A. Hawkins

Quantitative autoradiography is a powerful method for studying brain function by the determination of blood flow, glucose utilization, or transport of essential nutrients. Autoradiographic images contain vast amounts of potentially useful information, but conventional analyses can practically sample the data at only a small number of points arbitrarily chosen by the experimenter to represent discrete brain structures. To use image data more fully, computer methods for its acquisition, storage, quantitative analysis, and display are required. We have developed a system of computer programs that performs these tasks and has the following features: 1) editing and analysis of single images using interactive graphics, 2) an automatic image alignment algorithm that places images in register with one another using only the mathematical properties of the images themselves, 3) the calculation of mean images from equivalent images in different experimental serial image sets, 4) the calculation of difference images (e.g., experiment-minus-control) with the option to display only differences estimated to be statistically significant, and 5) the display of serial image metabolic maps reconstructed in three dimensions using a high-speed computer graphics system.


3D Printing ◽  
2017 ◽  
pp. 154-171 ◽  
Author(s):  
Rasheedat M. Mahamood ◽  
Esther T. Akinlabi

Laser additive manufacturing is an advanced manufacturing process for making prototypes as well as functional parts directly from the three dimensional (3D) Computer-Aided Design (CAD) model of the part and the parts are built up adding materials layer after layer, until the part is competed. Of all the additive manufacturing process, laser additive manufacturing is more favoured because of the advantages that laser offers. Laser is characterized by collimated linear beam that can be accurately controlled. This chapter brings to light, the various laser additive manufacturing technologies such as: - selective laser sintering and melting, stereolithography and laser metal deposition. Each of these laser additive manufacturing technologies are described with their merits and demerits as well as their areas of applications. Properties of some of the parts produced through these processes are also reviewed in this chapter.


2009 ◽  
Vol 131 (12) ◽  
Author(s):  
Min Li ◽  
Y. F. Zhang ◽  
J. Y. H. Fuh ◽  
Z. M. Qiu

In product design, a large proportion of three-dimensional (3D) computer-aided design (CAD) models can be reused to facilitate future product development due to their similarities in function and shape. This paper presents a novel method that incorporates modeling knowledge into CAD model similarity assessment to improve the effectiveness of reuse-oriented retrieval. First, knowledge extraction is performed on archived feature-based CAD models to construct feature dependency directed acyclic graph (FDAG). Second, based on the FDAG subgraph decomposition, two useful component partitioning approaches are developed to extract simplified essential shapes and meaningful subparts from CAD models. Third, the extracted shapes and their FDAG subgraphs are indexed. Finally, the indexed shapes that are similar to user-sketched queries are retrieved to reuse, and FDAG information of the retrieved shapes is provided as redesign suggestions. Experimental results suggest that the incorporation of modeling knowledge greatly facilitates CAD model retrieval and reuse. Algorithm evaluations also show the presented method outperforms other 3D retrieval methods.


Author(s):  
D J Weir ◽  
M J Milroy ◽  
C Bradley ◽  
G W Vickers

Reverse engineering involves digitizing a three-dimensional model or part, by means of a tactile or non-contact optical sensor, converting the data to a CAD (computer aided design) database description and manufacturing by CNC (computer numerical controlled) machines. This paper demonstrates an effective approach to the reverse engineering of physical models by employing a three-dimensional laser scanning system in conjunction with surface-fitting software developed by the authors. Accurate surface data are collected by the laser scanner and then input to the surface-fitting software. Surface entities such as B-spline and quadric functions are employed to build the CAD model. The CAD model is compatible with popular design and manufacturing software packages. A telephone receiver is used to illustrate the efficiency of the process.


2021 ◽  
Vol 13 (19) ◽  
pp. 4015
Author(s):  
Joshua Emmitt ◽  
Patricia Pillay ◽  
Matthew Barrett ◽  
Stacey Middleton ◽  
Timothy Mackrell ◽  
...  

Collection of 3D data in archaeology is a long-standing practice. Traditionally, the focus of these data has been visualization as opposed to analysis. Three-dimensional data are often recorded during archaeological excavations, with the provenience of deposits, features, and artefacts documented by a variety of methods. Simple analysis of 3D data includes calculating the volumes of bound entities, such as deposits and features, and determining the spatial relationships of artifacts within these. The construction of these volumes presents challenges that originate in computer-aided design (CAD) but have implications for how data are used in archaeological analysis. We evaluate 3D construction processes using data from Waitetoke, Ahuahu Great Mercury Island, Aotearoa, New Zealand. Point clouds created with data collected by total station, photogrammetry, and terrestrial LiDAR using simultaneous localization and mapping (SLAM) are compared, as well as different methods for generating surface area and volumes with triangulated meshes and convex hulls. The differences between methods are evaluated and assessed in relation to analyzing artifact densities within deposits. While each method of 3D data acquisition and modeling has advantages in terms of accuracy and precision, other factors such as data collection and processing times must be considered when deciding on the most suitable.


Sensors ◽  
2021 ◽  
Vol 21 (17) ◽  
pp. 5908
Author(s):  
Yiru Niu ◽  
Zhihua Xu ◽  
Ershuai Xu ◽  
Gongwei Li ◽  
Yuan Huo ◽  
...  

Social distancing protocols have been highly recommended by the World Health Organization (WHO) to curb the spread of COVID-19. However, one major challenge to enforcing social distancing in public areas is how to perceive people in three dimensions. This paper proposes an innovative pedestrian 3D localization method using monocular images combined with terrestrial point clouds. In the proposed approach, camera calibration is achieved based on the correspondences between 2D image points and 3D world points. The vertical coordinates of the ground plane where pedestrians stand are extracted from the point clouds. Then, using the assumption that the pedestrian is always perpendicular to the ground, the 3D coordinates of the pedestrian’s feet and head are calculated iteratively using collinear equations. This allows the three-dimensional localization and height determination of pedestrians using monocular cameras, which are widely distributed in many major cities. The performance of the proposed method was evaluated using two different datasets. Experimental results show that the pedestrian localization error of the proposed approach was less than one meter within tens of meters and performed better than other localization techniques. The proposed approach uses simple and efficient calculations, obtains accurate location, and can be used to implement social distancing rules. Moreover, since the proposed approach also generates accurate height values, exclusionary schemes to social distancing protocols, particularly the parent-child exemption, can be introduced in the framework.


1979 ◽  
Vol 101 (3) ◽  
pp. 440-448 ◽  
Author(s):  
N. C. Baines ◽  
F. J. Wallace ◽  
A. Whitfield

The paper describes a comprehensive computer aided design procedure and its use to investigate mixed flow turbines for automotive turbocharger applications. The outside dimensions of rotor and casing as well as blade angles are determined from one-dimensional design and off design calculations, the detailed blade shape from quasi-three-dimensional analysis and mechanical stressing and vibration programs, and geometric data are presented as outside views and sections of the rotor by a graphics subroutine. The procedure consists of a series of separate programs rather than a single program, so that the designer’s intervention at each stage of the process can be applied. Two mixed flow rotors were designed, manufactured and tested in a specially designed high speed dynamometer. The first was intended to achieve a substantial increase in mass flow over the reference radial rotor without loss of efficiency, while the latter was intended as a direct replacement of the reference radial rotor, but should give more favorable pulse performance when operating in conjunction with an engine due to changes in the operating map viz: a) lower tip speeds for best efficiency, and b) flatter mass flow characteristics. Both effects were predicted by analysis and confirmed by tests.


2006 ◽  
Author(s):  
Balaji Gopalan ◽  
Edwin Malkiel ◽  
Joseph Katz

We study the diffusion of slightly buoyant droplets in isotropic turbulence using High Speed Digital Holographic PIV. Droplets (Specific Gravity 0.85) are injected in the central portion of an isotropic turbulence facility with weak mean flow. Perpendicular digital inline holograms are recorded in a 37 × 37 × 37 mm3 region of interest using two high speed cameras. Data are recorded at 250 frames per second (2000 frames per second is the maximum possible frame rate). An automated program is developed to obtain two dimensional tracks of the droplets from two orthogonal images and match them to get three dimensional tracks. Cross correlation of droplet images are used for measuring their velocities. The time series are low pass filtered to obtain accurate time history of droplet velocities. Data analysis determines the PDF of velocity and acceleration in three dimensions. The time history also enables us to calculate the three dimensional Lagrangian velocity autocorrelation function for different droplet radii. Integration of these functions gives us the diffusion coefficients. For shorter time scales, when the diffusion need not be Fickian we can use the three dimensional trajectories to calculate the generalized dispersion tensor and measure the time elapsed for diffusion to become Fickian.


2012 ◽  
Vol 18 (6) ◽  
pp. 1368-1379 ◽  
Author(s):  
Lalith B. Suragani Venu ◽  
Eunkyoung Shim ◽  
Nagendra Anantharamaiah ◽  
Behnam Pourdeyhimi

AbstractNonwoven materials are found in a gamut of critical applications. This is partly due to the fact that these structures can be produced at high speed and engineered to deliver unique functionality at low cost. The behavior of these materials is highly dependent on alignment of fibers within the structure. The ability to characterize and also to control the structure is important, but very challenging due to the complex nature of the structures. Thus, to date, focus has been placed mainly on two-dimensional analysis techniques for describing the behavior of nonwovens. This article demonstrates the utility of three-dimensional (3D) digital volumetric imaging technique for visualizing and characterizing a complex 3D class of nonwoven structures produced by hydroentanglement.


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