Numerical Study of the Heat Transfer in Micro Gas Turbines

2006 ◽  
Vol 129 (4) ◽  
pp. 835-841 ◽  
Author(s):  
T. Verstraete ◽  
Z. Alsalihi ◽  
R. A. Van den Braembussche

This paper presents a numerical investigation of the heat transfer inside a micro gas turbine and its impact on the performance. The large temperature difference between turbine and compressor in combination with the small dimensions results in a high heat transfer causing a drop in efficiency of both components. Present study aims to quantify this heat transfer and to reveal the different mechanisms that contribute to it. A conjugate heat transfer solver has been developed for this purpose. It combines a three-dimensional (3D) conduction calculation inside the rotor and the stator with a 3D flow calculation in the radial compressor, turbine and gap between stator and rotor. The results for micro gas turbines of different size and shape and different material characteristics are presented and the impact on performance is evaluated.

Author(s):  
T. Verstraete ◽  
Z. Alsalihi ◽  
R. A. Van den Braembussche

This paper presents a numerical investigation of the heat transfer inside a micro gasturbine and its impact on the performance. The high temperature difference between turbine and compressor in combination with the small dimensions results in a high heat transfer causing a drop in efficiency of both components. Present study aims to quantify this heat transfer and to reveal the different mechanisms that contribute to it. A conjugate heat transfer solver has been developed for this purpose. It combines a 3D conduction calculation inside the rotor and the stator with a 3D flow calculation in the radial compressor, turbine and gap between stator and rotor. The results for micro gasturbines of different size and shape and different material characteristics are presented and the impact on performance is evaluated.


Author(s):  
H. X. Liang ◽  
Q. W. Wang ◽  
L. Q. Luo ◽  
Z. P. Feng

Three-dimensional numerical simulation was conducted to investigate the flow field and heat transfer performance of the Cross-Wavy Primary Surface (CWPS) recuperators for microturbines. Using high-effective compact recuperators to achieve high thermal efficiency is one of the key techniques in the development of microturbine in recent years. Recuperators need to have minimum volume and weight, high reliability and durability. Most important of all, they need to have high thermal-effectiveness and low pressure-losses so that the gas turbine system can achieve high thermal performances. These requirements have attracted some research efforts in designing and implementing low-cost and compact recuperators for gas turbine engines recently. One of the promising techniques to achieve this goal is the so-called primary surface channels with small hydraulic dimensions. In this paper, we conducted a three-dimensional numerical study of flow and heat transfer for the Cross-Wavy Primary Surface (CWPS) channels with two different geometries. In the CWPS configurations the secondary flow is created by means of curved and interrupted surfaces, which may disturb the thermal boundary layers and thus improve the thermal performances of the channels. To facilitate comparison, we chose the identical hydraulic diameters for the above four CWPS channels. Since our experiments on real recuperators showed that the Reynolds number ranges from 150 to 500 under the operating conditions, we implemented all the simulations under laminar flow situations. By analyzing the correlations of Nusselt numbers and friction factors vs. Reynolds numbers of the four CWPS channels, we found that the CWPS channels have superior and comprehensive thermal performance with high compactness, i.e., high heat transfer area to volume ratio, indicating excellent commercialized application in the compact recuperators.


Author(s):  
A. Alhadhrami ◽  
Hassan A. H. Alzahrani ◽  
B. M. Prasanna ◽  
N. Madhukeshwara ◽  
K. C. Rajendraprasad ◽  
...  

The features of ferromagnetic fluids make it supportive for an extensive usage in loudspeakers, magnetic resonance imaging, computer hard drives, directing of magnetic drug and magnetic hyperthermia. Owing to all such potential applications, the current investigation is to understand the relationship between the thermal distribution, magnetic field and resulting fluid flow of Maxwell liquid over a stretching sheet. Investigation of thermal energy and concentration is carried out in the presence of thermal radiation, non-uniform heat sink/source, chemical reaction, Stefan blowing, magnetic dipole, thermophoresis and Brownian motion. Also, microorganisms are considered just to stabilize the suspended nanoparticles. Boundary layer approximation is employed during mathematical derivation. Based on a new constitutive relation, the governing equations are formulated and are reduced into a coupled non-linear system of equations using appropriate transformations. Further, these equations are solved numerically using fourth-order Runge–Kutta method with shooting technique. The impact of involved parameters is discussed and analysed graphically. Outcomes disclose that Newtonian liquid shows high heat transfer when compared to non-Newtonian (Maxwell) liquid for increased values of Brownian motion and thermophoresis parameters. Increased values of Peclet number declines the rate of gyrotactic microorganisms. Finally, an increase in Brownian and thermophoresis motion parameters declines the rate of heat transfer.


Author(s):  
Shoichi Kodate ◽  
Tatsuya Kubo ◽  
Shinji Ebara ◽  
Hidetoshi Hashizume

In this study, the characteristic of the swirling flow was analyzed in detail in terms of flow field by means of a visualization experiment using matched refractive index PIV measurement to evaluate the applicability of the swirling flow generated downstream of a three-dimensionally connected dual elbow to the divertor cooling. The dual elbow used in the experiment comprises two 90-degree elbows with the same curvature connected directly in three-dimensional configuration. From the experiment, it was found that strong swirling velocity component appears locally near the pipe wall downstream of the second elbow. Moreover, although the strength of the swirling flow changed gradually as it flowed downstream, it attenuated little even 8D downstream of the dual elbow, where D was the diameter of the piping. Therefore, this swirling flow is expected to survive for a considerable distance downstream of the elbow, and the applicability of this flow field to divertor cooling can be promising. Furthermore turbulence quantities such as Reynolds stress were analyzed in terms of heat transfer performance. Since there were some regions where larger Reynolds stress than a developed turbulent pipe flow was observed near the pipe wall, high heat transfer is expected there.


2010 ◽  
Vol 133 (1) ◽  
Author(s):  
Stephen P. Lynch ◽  
Narayan Sundaram ◽  
Karen A. Thole ◽  
Atul Kohli ◽  
Christopher Lehane

Complex vortical secondary flows that are present near the endwall of an axial gas turbine blade are responsible for high heat transfer rates and high aerodynamic losses. The application of nonaxisymmetric, three-dimensional contouring to the endwall surface has been shown to reduce the strength of the vortical flows and decrease total pressure losses when compared with a flat endwall. The reduction in secondary flow strength with nonaxisymmetric contouring might also be expected to reduce endwall heat transfer. In this study, measurements of endwall heat transfer were taken for a low-pressure turbine blade geometry with both flat and three-dimensional contoured endwalls. Endwall oil flow visualization indicated a reduction in the passage vortex strength for the contoured endwall geometry. Heat transfer levels were reduced by 20% in regions of high heat transfer with the contoured endwall, as compared with the flat endwall. The heat transfer benefit of the endwall contour was not affected by changes in the cascade Reynolds number.


Author(s):  
Oksana Lytvynenko ◽  
Irina Myhaylova

Due to the importance of the problems of implementing energy-saving technologies in modern conditions, one of the promising areas is the use of gas turbines for combined heat and power generation. One of the areas of effective development and technical re-equipment is the widespread use of highly economical combined steam and gas plants and gas turbines. The operation of the gas turbine unit “Aquarius” SE NPCG “Zorya-Mashproekt” with the injection of steam into the combustion chamber, which operates on the advanced cycle A-STIG and has in its circuit equipment for water regeneration, condensed from a vapor-gas mixture is considered. For condensation of steam from the vapor-gas mixture, a contact condenser-gas cooler is used, which is a mixing heat exchanger of complex design. The efficiency of heat transfer is determined by the design of the nozzle, namely, the developed heat transfer surface, small hydraulic supports, high heat transfer coefficients. An important aspect is the overall dimensions, which must be within certain limits. In the work it is offered to execute a design of the condenser in the form of a packed column. Different types of nozzles are considered to choose the best option. As a result of thermal design calculation of the contact capacitor, it is proposed to use Rashiga rings (15152) as a nozzle, which provide the lowest height of the nozzle at the required diameter of the device.


Author(s):  
Yumin Xiao ◽  
R. S. Amano

A numerical study has been performed to predict a three-dimensional turbulent flow and end-wall heat transfer in a blade passage. The complex three-dimensional flow in the end-wall region has an important impact on the local heat transfer. The leading edge horseshoe vortex, the leading edge corner vortices, the passage vortex, and the trailing edge wake cause large variations in the entire end-wall region. The heat transfer distributions in the end-wall region are calculated and the mechanism for the high heat transfer region has been revealed. The calculations show that the algebraic turbulence model lacks the ability to predict the heat transfer in the transition region, but it is valid in other flow region. The local high heat transfer downstream of the trailing edge is enhanced by the wake downstream of the trailing edge. The horseshoe vortex results a high heat transfer region near the leading edge and induces the leading edge corner vortices which cause high heat transfer on the end-wall at both sides of blade end-wall corner.


2014 ◽  
Vol 136 (9) ◽  
Author(s):  
John D. Coull ◽  
Nick R. Atkins ◽  
Howard P. Hodson

This paper investigates the design of winglet tips for unshrouded high pressure turbine rotors considering aerodynamic and thermal performance simultaneously. A novel parameterization method has been developed to alter the tip geometry of a rotor blade. A design survey of uncooled, flat-tipped winglets is performed using Reynolds-averaged Navier–Stokes (RANS) calculations for a single rotor at engine representative operating conditions. Compared to a plain tip, large efficiency gains can be realized by employing an overhang around the full perimeter of the blade, but the overall heat load rises significantly. By employing an overhang on only the early suction surface, significant efficiency improvements can be obtained without increasing the overall heat transfer to the blade. The flow physics are explored in detail to explain the results. For a plain tip, the leakage and passage vortices interact to create a three-dimensional impingement onto the blade suction surface, causing high heat transfer. The addition of an overhang on the early suction surface displaces the tip leakage vortex away from the blade, weakening the impingement effect and reducing the heat transfer on the blade. The winglets reduce the aerodynamic losses by unloading the tip section, reducing the leakage flow rate, turning the leakage flow in a more streamwise direction, and reducing the interaction between the leakage fluid and end wall flows. Generally, these effects are most effective close to the leading edge of the tip where the leakage flow is subsonic.


2013 ◽  
Vol 554-557 ◽  
pp. 1530-1538 ◽  
Author(s):  
Sylvain Devynck ◽  
Sabine Denis ◽  
Jean Pierre Bellot ◽  
Guillaume Maigrat ◽  
Michel Varlez ◽  
...  

Cooling from impinging jet is nearly compulsory in steel industry processing especially in Run Out Table processing and steel tubes production because of the high heat transfer rates provided by the boiling of the subcooled water jet. As far as metallurgical phase transformations, residual stresses and deformations in the workpiece are concerned, the temperature drop during cooling must be perfectly controlled thanks to a fully understanding of the heat transfer mechanisms. In a previous study [1] the effect of surface to jet velocity ratio on heat transfer has been characterized and it has been shown that this parameter has a significant influence on shoulder of flux collapse. In order to understand the effect of more industrial quench process parameters, an innovative experimental quenching device has been designed and built. It allowed us to make heat transfer measurements at the surface of a hot nickel cylinder impinged by a subcooled water jet, according to several angles of impact and three jet directions against gravity. The results clearly highlight an effect of these two parameters on the heat transfer mechanisms at the surface of the tube. These results allow a better understanding of the origins of temperature heterogeneities inside the tube during the quench.


Author(s):  
F. Montomoli ◽  
P. Adami ◽  
S. Della Gatta ◽  
F. Martelli

A reliable and accurate prediction of temperature field in hot components plays a key role in design process of modern gas turbines. The first stages of turbine and the combustor basket are usually subjected to high heat transfer rates and hot gas temperatures exceed the melting point of the employed alloys. The accurate knowledge of temperature distribution could extend the life of critical components through an accurate design of coolant systems. The present work concerns the upgrade of the finite volume CFD (Computational Fluid Dynamic) solver HybFlow, (see Adami et al.[1]) to simulate heat transfer in gas turbine cooling devices. In particular, the conjugate simulation of flow field heat transfer and metal heat conduction has been considered. To this aim, the original solver has been coupled to a routine solving the Fourier equation in solid domain. This modification allows the “conjugate heat transfer” investigation of heat transfer in fluid flow and solid domain simultaneously. The code has been validated through two different test-case applications. The first is a laminar flow over a flat plate, while the second is a film-cooled plate. Finally, a complete 3D film cooled NGV (Nozzle Guide Vane) has been investigated as an example for a more complex application. The simulation couples the thermal field inside the metal and the flow field in the vane, in the two plenum channels and in the six rows of cooling channels as well.


Sign in / Sign up

Export Citation Format

Share Document