Development of an Integrated System for the Automated Design of a Gerotor Oil Pump

2006 ◽  
Vol 129 (10) ◽  
pp. 1099-1105 ◽  
Author(s):  
Y. J. Chang ◽  
J. H. Kim ◽  
C. H. Jeon ◽  
Chul Kim ◽  
S. Y. Jung

A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, construction, and other various applications. In particular, the pump is an essential machine element that feeds lubricant oil in an automotive engine. The main components of the pump are the two rotors. Usually, the outer one is characterized by lobes with a circular shape, while the inner rotor profile is determined as a conjugate to the other. In this study, the design optimization has been carried out to determine the design parameters that maximize the specific flow rate and minimize the flow rate irregularity. The integrated system, which is composed of three main modules, has been developed through AutoLISP, Visual Basic language, and the CAD method, and considers various design parameters. An optimally designed model for a general type of gerotor pump has been generated and experimentally verified for its pump performances. Results obtained using the system enable the designer and manufacturer of the oil pump to be more efficient in this field.

2009 ◽  
Vol 620-622 ◽  
pp. 37-40 ◽  
Author(s):  
Chul Kim ◽  
Beom Cheol Hwang ◽  
Hyun Ki Moon ◽  
Hyun Woo Lee ◽  
Myung Jun Song

An internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other other applications. In particular, this type of pump is an essential element of an automotive engine to feed lubricant oil. We perform a theoretical analysis of the internal lobe pump whose main components are rotors. Usually, the outer is characterized by a lobe with elliptical and involute shapes, while the inner rotor profile is determined as the conjugate to the other rotor. Our integrated system, which is composed of three main modules, was developed through AutoLISP using AutoCAD. It generates a new lobe profile, and automatically calculates the flow rate and flow rate irregularity according to the lobe profile generated. Results obtained from the analysis enable the designer and manufacturer of oil pumps to be more efficient.


1997 ◽  
Vol 21 (2) ◽  
pp. 109-121 ◽  
Author(s):  
G. Mimmi ◽  
P. Pennacchi

The subject of this paper is the theoretical analysis of the internal lobe pump which is a particular type of positive displacement rotary pump. The main components of the pump are the rotors: usually the outer one is characterised by lobes with circular shape, while the inner rotor profile is determined as conjugate to the other. For this reason the first topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in order to avoid inner rotor undercutting and to limit the pressure angle between the rotors. Now we will consider the design optimisation. The first step is the determination of the instantaneous flow rate as a function of the design parameters. This allows us to calculate two performance indexes commonly used for the study of positive displacement pumps: the flow rate irregularity and the specific flow rate. These indexes are used to optimise the design of the pump and to obtain the sets of optimum design parameters. Finally further considerations are presented regarding the calculation and the use of other performance indexes, the specific slipping and the rotor curvature, which are particularly suitable for giving more elements for the analysis of this case.


1999 ◽  
Author(s):  
C. Channy Wong ◽  
Douglas R. Adkins ◽  
Ronald P. Manginell ◽  
Gregory C. Frye-Mason ◽  
Peter J. Hesketh ◽  
...  

Abstract An integrated microsystem to detect traces of chemical agents (μChemLab™) is being developed at Sandia for counter-terrorism and nonproliferation applications. This microsystem has two modes of operation: liquid and gas phase detection. For the gas phase detection, we are integrating these critical components: a preconcentrator for sample collection, a gas chromatographic (GC) separator, a chemically selective flexural plate wave (FPW) array mass detector, and a latching valve onto a single chip. By fabricating these components onto a single integrated system (μChemLab™ on a chip), the advantages of reduced dead volume, lower power consumption, and smaller physical size can be realized. In this paper, the development of a latching valve will be presented. The key design parameters for this latching valve are: a volumetric flow rate of 1 mL/min, a maximum hold-off pressure of 40 kPa (6 psi), a relatively low power, and a fast response time. These requirements have led to the design of a magnetically actuated latching relay diaphragm valve. Magnetic actuation is chosen because it can achieve sufficient force to effectively seal against back pressure and its power consumption is relatively low. The actuation time is rapid, and valve can latch in either an open or closed state. A corrugated parylene membrane is used to separate the working fluid from internal components of the valve. Corrugations in the parylene ensure that the diaphragm presents minimum resistance to the actuator for a relativley large deflection. Two different designs and their performance of the magnetic actuation have been evaluated. The first uses a linear magnetic drive mechanism, and the second uses a relay mechanism. Preliminary results of the valve performance indicates that the required driving voltage is about 10 volts, the measured flow rate is about 50 mL/min, and it can hold off pressure of about 5 psi (34 kPa). Latest modifications of the design show excellent performance improvements.


1997 ◽  
Vol 119 (4) ◽  
pp. 458-465 ◽  
Author(s):  
G. C. Mimmi ◽  
P. E. Pennacchi

In previous studies we have considered several types of positive displacement rotary pumps and deeply analyzed the generation of the flow rate and the design limits. This has been done in order to evaluate the main performance indexes; one of which, the flow rate irregularity, is related to the possibility that the pump becomes a source of vibration and noise. A second index is the specific flow rate, related to the delivery capacity of the pump. In this paper, following our previous researches, we analyzed internal involute gear pumps and internal lobe pumps, that have similar operations but different performances. The design parameters and the way to optimize the performances are proposed for both cases. Finally a comparison is made between the two types of pumps with optimum design parameters.


Author(s):  
Giovanni C. Mimmi ◽  
Paolo E. Pennacchi ◽  
Carlo G. Savi

Abstract In previous studies we have considered several types of positive displacement rotary pumps and deeply analyzed the generation of the flow rate and the design limits. This has been done in order to evaluate the main performance indexes: one of these, the flow rate irregularity, is related to the possibility that the pump becomes a source of vibration and noise. A second index is the specific flow rate, related to the delivery capacity of the pump. In this paper, following our previous researches, we analyze internal involute gear pumps and internal lobe pumps, that have similar way to operate but different performances. The design parameters and the way to optimize the performances are summarized for both cases. Finally a comparison between the two types of pumps is proposed, along with some optimum design cases.


2014 ◽  
Vol 592-594 ◽  
pp. 1697-1705
Author(s):  
J.M. Babu ◽  
R. Mariappan ◽  
Chandana Karthik ◽  
K. Vijaya Kumar ◽  
J. Suresh Kumar

Currently, the fixed-displacement oil pump supplies the oil for lubrication. Most of the time, these oil pump consumes more power and deliver significantly higher oil pressure than the required. This leads to the excess power consumption of the engine to run the pump; in turn lower fuel efficiency and higher CO2emissions. In this study, the concept of variable delivery oil pump is taken and critical design parameters that affect the oil flow rate are identified and studies are carried out to arrive at the correlation. From the results it can be observed both positive and negative correlation exists between the different critical parameters and the oil flow rate.


Author(s):  
Qianhao Xiao ◽  
Jun Wang ◽  
Boyan Jiang ◽  
Weigang Yang ◽  
Xiaopei Yang

In view of the multi-objective optimization design of the squirrel cage fan for the range hood, a blade parameterization method based on the quadratic non-uniform B-spline (NUBS) determined by four control points was proposed to control the outlet angle, chord length and maximum camber of the blade. Morris-Mitchell criteria were used to obtain the optimal Latin hypercube sample based on the evolutionary operation, and different subsets of sample numbers were created to study the influence of sample numbers on the multi-objective optimization results. The Kriging model, which can accurately reflect the response relationship between design variables and optimization objectives, was established. The second-generation Non-dominated Sorting Genetic algorithm (NSGA-II) was used to optimize the volume flow rate at the best efficiency point (BEP) and the maximum volume flow rate point (MVP). The results show that the design parameters corresponding to the optimization results under different sample numbers are not the same, and the fluctuation range of the optimal design parameters is related to the influence of the design parameters on the optimization objectives. Compared with the prototype, the optimized impeller increases the radial velocity of the impeller outlet, reduces the flow loss in the volute, and increases the diffusion capacity, which improves the volume flow rate, and efficiency of the range hood system under multiple working conditions.


2013 ◽  
Vol 791-793 ◽  
pp. 799-802
Author(s):  
Ya Ping Wang ◽  
H.R. Shi ◽  
L. Gao ◽  
Z. Wang ◽  
X.Y. Jia ◽  
...  

With the increasing of the aging of population all over the world, and With the inconvenience coming from diseases and damage, there will be more and more people using the wheelchair as a tool for transport. When it cant be short of the wheelchair in the daily life, the addition of the function will bring the elevation of the quality of life for the unfortunate. Staring with this purpose, the research designs a pickup with planetary bevel gear for the wheelchair. After determining the basic function of the wheelchair aids, the study determines the design parameters by using the knowledge of parametric design and completes the model for the system with Pro/E, on the other hand, it completes key components optimization analysis which is based on genetic algorithm optimization.


Author(s):  
F Eghtedari ◽  
S H Hopkins ◽  
D T Pham

This paper describes the mathematical and computer modelling of a photoelastic sensor for slip detection. The main components of the sensor are a photoelastic transducer and a solid state camera. When under stress, the photoelastic transducer generates optical fringe patterns which are captured digitally by the camera. The model developed encompasses the mechanical and optical behaviours of the photoelastic transducer and the switching characteristics of the camera pixels. The model has been employed to study the effects of different design parameters on the sensor's slip resolution.


Author(s):  
V.N. Bordakov ◽  

Test-fires to determine fire-extinguishers’ efficiency for extinguishing B class fires are conducted by operators equipped with working clothes, which does not comply with the requirements of physical modelling. This is why the ranks of extinguished modelled seats are significantly overestimated. The quantitative results of fire seats’ extinguishing can be comparatively evaluated in accordance with the value of specific flow rate of a fire-extinguishing agent. As it was detected, the specific flow rate of a fire-extinguishing agent does not actually depend on the rank of modelled fire seat when extinguished by an operator wearing thermal-protective clothes. At the same time, it is increasing along with the expansion of the fire zone scale in case the fire is extinguished without special protective clothes. Consequently, to increase the fire-extinguisher’s efficiency data reliability, the certifying tests should be conducted in conditions close to the real application conditions when the first person to firefight is not equipped with such special protective clothes. The experimental studies to determine the specific flow rate of a fire-extinguishing agent used modelled fire seats of various ranks. The analysis of results showed that the fire-extinguishers ensuring generation of drops of prevailing size more than 0,5 mm are required to extinguish the modelled sire seats. The degree of increasing flow rate for the fire-extinguishing agent to eliminate a fire and observation of a safe distance from the flame for an operator are conditioned by the scale of fire zone and affect the specific flow rate of agent required to ensure stable fire-extinguishing. Based on the results of extinguishing the fire seats «34В» or «55В», it is demonstrated that via using a correction factor it is possible, assuming an acceptable error, to evaluate the flow rate of fire-extinguishing agent to extinguish a modelled fire seat of any rank.


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