Experimental Analysis of Journal Bearings

1995 ◽  
Vol 117 (3) ◽  
pp. 589-592 ◽  
Author(s):  
A. H. Elkholy ◽  
A. Elshakweer

This study presents a comprehensive technique, which could be applied to almost any rotating equipment to identify and diagnose journal bearing problems that relate to metal-to-metal bearing surface contact. Orbital measurements that describe bearing parameters in different modes of operation were experimentally obtained and analyzed. Such parameters may include: attitude angle, minimum oil film thickness, and the possibility of metal-to-metal rubbing occurrence. The general outline of the presented experimental technique was substantiated using the Raimondi–Boyd well-documented design charts and good correlation between experimental and analytical results was obtained.

2015 ◽  
Vol 137 (2) ◽  
Author(s):  
Guohui Xu ◽  
Jian Zhou ◽  
Haipeng Geng ◽  
Mingjian Lu ◽  
Lihua Yang ◽  
...  

Journal misalignment usually exists in journal bearings that affect nearly all the bearings static and dynamic characteristics including minimum oil film thickness, maximum oil film pressure, maximum oil film temperature, oil film stiffness, and damping. The main point in this study is to provide a comprehensive analysis on the oil film pressure, oil film temperature, oil film thickness, load-carrying capacity, oil film stiffness, and damping of journal bearing with different misalignment ratios and appropriately considering the turbulent and thermo effects based on solving the generalized Reynolds equation and energy equation. The results indicate that the oil thermo effects have a significant effect on the lubrication of misaligned journal bearings under large eccentricity ratio. The turbulent will obviously affect the lubrication of misaligned journal bearings when the eccentricity or misalignment ratio is large. In the present design of the journal bearing, the load and speed become higher and higher, and the eccentricity and misalignment ratio are usually large in the operating conditions. Therefore, it is necessary to take the effects of journal misalignment, turbulent, and thermal effect into account in the design and analysis of journal bearings.


1959 ◽  
Vol 81 (2) ◽  
pp. 245-252 ◽  
Author(s):  
F. W. Ocvirk ◽  
G. B. DuBois

A method of relating surface finish to minimum oil-film thickness and the corresponding load capacity of plain journal bearings is presented with supporting experimental data. The effect of clearance on load capacity and friction are shown on graphs indicating an optimum bearing clearance.


2011 ◽  
Vol 110-116 ◽  
pp. 2377-2382
Author(s):  
Ravindra R. Navthar ◽  
N.V. Halegowda

Journal bearings are widely applied in different rotating machineries. These bearings allow for transmission of large loads at mean speed of rotation. These bearings are susceptible to large amplitude lateral vibration due to self-exited instability which is known as oil whirl or synchronous whirl. This oil whirl depends on many parameters such as oil film thickness, viscosity of lubricant, load on bearing, inertia of fluid etc. out of which oil film thickness plays an important role in operation of Journal bearings. As oil film thickness decreases metal to metal contact occurs this further can damage the journal bearing. So during the operation minimum oil film thickness should be maintained which can avoid the metal to metal contact and further increases the life of bearing. This paper presents a theoretical calculation of oil film thickness and experimental verification of same on journal bearing test rig. Different journal speeds and loads are considered for the analysis.


2021 ◽  
Vol 37 ◽  
pp. 282-290
Author(s):  
Junchao Zhu ◽  
Haiyu Qian ◽  
Huabing Wen ◽  
Liangyan Zheng ◽  
Hanhua Zhu

ABSTRACT This paper investigates journal bearings, and builds a lubrication model taking into account misalignment, the lubricant couple stress effect and shear thinning. In order to explore the sensitivity of couple stress fluid lubrication performance to oil film thickness, we introduce the critical oil film thickness coefficient. The results show that the sensitivity increases with the increase of the couple stress coefficient, and it is highest in the area of minimum oil film thickness. Compared with a parallel journal, increases in the misalignment angle strengthen the effect of couple stress. Shear thinning also plays an important role in bearing lubrication performance. For a low oil inlet temperature, the effect of shear thinning increases with the increase of the couple stress parameter. For a high oil inlet temperature, the influence is negligible. An increase in the misalignment angle will not further enhance the effect of shear thinning.


Tribologia ◽  
2021 ◽  
Vol 295 (1) ◽  
pp. 39-51
Author(s):  
Stanisław Strzelecki

The 8-lobe journal bearings have found application in the bearing systems of spindles of grinding machines. The design of bearings and the large number of lobes and oil grooves assures good cooling conditions of bearing. These bearings can be manufactured as the bearings with cylindrical, non-continuous operating surfaces separated by six lubricating grooves, bearings with the pericycloidal shape of the bearing bore, and as offset journal bearing. This paper presents the results of the computation of static characteristics of an offset 8-lobe journal bearing operating under the conditions of an aligned axis of journal and bush, adiabatic oil film, and at the static equilibrium position of journal. Different values of bearing length to diameter ratio, relative clearance, and lobe relative clearance were assumed. Reynolds' energy and viscosity equations were solved by means of an iterative procedure. Adiabatic oil film, laminar flow in the bearing gap, and aligned orientation of journal in the bearing were considered.


Author(s):  
Ducai Wang

Engine journal bearings are now routinely analysed using elasto-hydrodynamic lubrication (EHL) methods [1,2]. This analysis technique takes into account interaction of the hydrodynamic film with the elastic distortion produced in both the bearing and the journal. It has proved a robust analytic tool for designers in predicting the value and location of such parameters as minimum oil film thickness and maximum film pressure. However, for some very heavily loaded cases, the normal EHL analysis technique may fail to produce realistic solutions. Due to ‘cusping’ of the bearing surface under extreme pressures the edges of bearing may be predicted to penetrate the journal surface leading to a ‘negative’ film thickness. In reality, the surfaces will interact and a ‘running-in’ process will result in subtle changes to the bearing surface profile such that a hydrodynamic film can be maintained across the whole bearing surface. This study introduces a contact-wear model which attempts to model this situation.


1970 ◽  
Author(s):  
Andreas Gervé ◽  
Gustav Katzenmeier ◽  
Karl Kollmann

Author(s):  
Changmin Chen ◽  
Jianping Jing ◽  
Jiqing Cong ◽  
Chao Ji

The acquisition of the oil film pressure and forces on the bearing pads through experimentation is crucial to understanding the characteristics of journal bearing. Lots of efforts had been taken in film pressure measurement, and the pressure was obtained at specified position on the bearing pads. However, due to the space and structure constraint, merely very limited number of the point pressure can be obtained with traditional sensors and acquiring the detail pressure field on whole bearing pad surface is still an open challenge. In this paper, a method based on thin-film sensors technique is proposed and employed to measure the pressure distribution and oil film forces of journal bearings. The measurement is conducted on a cylindrical journal bearing with two axial grooves, and ElectroMechanical Film sensor arrays are designed and laid on the surface of the bearing pads. The oil film pressure is acquired at up to 32 measurement points in total along the bearing pads in both circumference and axial directions. The pressure distribution in a wide rotation speed range is obtained successfully by using fitting algorithm. Furthermore, the oil film forces on horizon and vertical direction are obtained through the integration of the measured pressure filed. The test results prove that it is feasible to measure the oil pressure filed of journal bearings using ElectroMechanical Film piezo-film sensor array.


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