Row-of-Holes Film Cooling of Curved Walls at Low Injection Angles

1997 ◽  
Vol 119 (3) ◽  
pp. 574-579 ◽  
Author(s):  
R. J. Goldstein ◽  
L. D. Stone
Keyword(s):  
Film Cooling ◽  
Film Cooling Effectiveness ◽  
Injection Angle ◽  
Local Boundary ◽  
Vortex Interactions ◽  
Concave Wall ◽  
Convex Wall ◽  
Lift Off ◽  
Density Ratios ◽  
Curved Walls

Film cooling effectiveness data are presented against a backdrop of ammonia-diazo flow visualizations for row-of-holes injection along a convex wall and a concave wall at angles of 15, 25, and 45 deg to the mainstream and at density ratios of approximately one and two. Injection angle effects vary with the rate of injection: At low blowing rates the injection angle is unimportant, at moderate blowing rates the shallower angles provide better effectiveness, and at high blowing rates a steeper injection angle sometimes provides better effectiveness. The condition of the local boundary layer, the severity of jet lift-off, and the strength of vortex interactions among the bound vortices of neighboring jets are key considerations in interpreting the data.

The Flow and Film Cooling Effectiveness Following Injection through a Row of Holes

1980 ◽  
Vol 102 (3) ◽  
pp. 584-588 ◽  
Author(s):  
N. W. Foster ◽  
D. Lampard
Keyword(s):  
Boundary Layer ◽  
Film Cooling ◽  
Boundary Layer Thickness ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Injection Angle ◽  
Blowing Ratio ◽  
Large Injection ◽  
Lateral Mixing ◽  
Lift Off

Using a mass transfer technique, detailed studies have been made of the effectiveness and flow downstream of a row of holes in the flat floor of a wind tunnel. The effects of variation of injection angle, upstream boundary layer, and hole spacing are described, and an assessment of the relative aerodynamic penalties is made. A small injection angle is shown to give the best cooling effectiveness at low blowing ratio while large injection angles are best at high blowing rates. Increasing the upstream boundary layer thickness reduces the effectiveness due to enhanced lateral mixing and film dilution. Small hole spacings give improved lateral coverage and alleviate jet lift-off effects.

Full Coverage Film Cooling for Combustor Transition Sections

2002 ◽  
Author(s):  
John C. P. W. Ling ◽  
Peter T. Ireland ◽  
Lynne Tumer
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Gas Turbines ◽  
Large Scale ◽  
Lean Burn ◽  
Film Cooling Effectiveness ◽  
Injection Angle ◽  
Full Coverage ◽  
Density Ratios ◽  
Nozzle Guide

Concern for the environment has led to world-wide emissions legislation. Under such legislation, land based gas turbines in particular are required to meet stringent emissions levels of NOx and CO. In response, Rolls-Royce has designed and developed a retro fit dry low emission (DLE) module for the industrial RB211 aero-derivative engine. The DLE combustion system achieves low emissions through the use of staged premixed lean burn combustion. The paper reports detailed measurements of heat transfer coefficient and film cooling effectiveness for full coverage film cooling systems suitable for cooling the transition section between the combustor and the nozzle guide vanes. The experiments were performed at large scale using the transient liquid crystal method of measuring heat transfer. The film cooling data are unusual since the film injection angle is 20°. Extensive arrays with hole spacings of 16d and 10d have been investigated with air and with CO2 as the coolant. The latter tests achieved engine representative film to free-stream density ratios. The paper discusses in detail the experimental strategy and compares the data to results from the literature.

scholarly journals A Numerical Study of Anti-Vortex Film Cooling Designs at High Blowing Ratio

2008 ◽  
Author(s):  
James D. Heidmann
Keyword(s):  
Film Cooling ◽  
Numerical Study ◽  
Experimental Studies ◽  
Navier Stokes ◽  
Round Hole ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Lift Off ◽  
Density Ratios ◽  
Film Cooling Holes

A concept for mitigating the adverse effects of jet vorticity and lift-off at high blowing ratios for turbine film cooling flows has been developed and studied at NASA Glenn Research Center. This “anti-vortex” film cooling concept proposes the addition of two branched holes from each primary hole in order to produce a vorticity counter to the detrimental kidney vortices from the main jet. These vortices typically entrain hot freestream gas and are associated with jet separation from the turbine blade surface. The anti-vortex design is unique in that it requires only easily machinable round holes, unlike shaped film cooling holes and other advanced concepts. The anti-vortex film cooling hole concept has been modeled computationally for a single row of 30 degree angled holes on a flat surface using the 3D Navier-Stokes solver Glenn-HT. A modification of the anti-vortex concept whereby the branched holes exit adjacent to the main hole has been studied computationally for blowing ratios of 1.0 and 2.0 and at density ratios of 1.0 and 2.0. This modified concept was selected because it has shown the most promise in recent experimental studies. The computational results show that the modified design improves the film cooling effectiveness relative to the round hole baseline and previous anti-vortex cases, in confirmation of the experimental studies.

scholarly journals Large Eddy Simulation of Film Cooling Involving Compound Angle Holes: Comparative Study of LES and RANS

Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 198
Author(s):  
Seung Il Baek ◽  
Joon Ahn
Keyword(s):  
Large Eddy Simulation ◽  
Film Cooling ◽  
Orientation Angle ◽  
Turbulence Models ◽  
Film Cooling Effectiveness ◽  
Injection Angle ◽  
Blowing Ratio ◽  
Eddy Simulation ◽  
Large Eddy ◽  
Compound Angle

A large eddy simulation (LES) was performed for film cooling in the gas turbine blade involving spanwise injection angles (orientation angles). For a streamwise coolant injection angle (inclination angle) of 35°, the effects of the orientation angle were compared considering a simple angle of 0° and 30°. Two ratios of the coolant to main flow mass flux (blowing ratio) of 0.5 and 1.0 were considered and the experimental conditions of Jung and Lee (2000) were adopted for the geometry and flow conditions. Moreover, a Reynolds averaged Navier–Stokes simulation (RANS) was performed to understand the characteristics of the turbulence models compared to those in the LES and experiments. In the RANS, three turbulence models were compared, namely, the realizable k-ε, k-ω shear stress transport, and Reynolds stress models. The temperature field and flow fields predicted through the RANS were similar to those obtained through the experiment and LES. Nevertheless, at a simple angle, the point at which the counter-rotating vortex pair (CRVP) collided on the wall and rose was different from that in the experiment and LES. Under the compound angle, the point at which the CRVP changed to a single vortex was different from that in the LES. The adiabatic film cooling effectiveness could not be accurately determined through the RANS but was well reflected by the LES, even under the compound angle. The reattachment of the injectant at a blowing ratio of 1.0 was better predicted by the RANS at the compound angle than at the simple angle. The temperature fluctuation was predicted to decrease slightly when the injectant was supplied at a compound angle.

Numerical Investigation of Effects of Blockage, Inclination Angle, and Hole-Size on Film Cooling Effectiveness at Concave Surface

2021 ◽  
Vol 143 (2) ◽  
Author(s):  
Fu-qiang Wang ◽  
Jian Pu ◽  
Jian-hua Wang ◽  
Wei-dong Xia
Keyword(s):  
Film Cooling ◽  
Pressure Loss ◽  
Numerical Study ◽  
Density Ratio ◽  
Concave Surface ◽  
Blockage Ratio ◽  
Coverage Area ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Injection Angle

Abstract Film-hole can be often blocked by thermal-barrier coatings (TBCs) spraying, resulting in the variations of aerodynamic and thermal performances of film cooling. In this study, a numerical study of the blockage effect on the film cooling effectiveness of inclined cylindrical-holes was carried out on a concave surface to simulate the airfoil pressure side. Three typical blowing ratios (BRs) of 0.5, 1.0, and 1.5 were chosen at an engine-similar density ratio (DR) of 2.0. Two common inclination angles of 30 deg and 45 deg were designed. The blockage ratios were adjusted from 0 to 20%. The results indicated the blockage could enhance the penetration of film cooling flow to the mainstream. Thus, the averaged effectiveness and coolant coverage area were reduced. Moreover, the pressure loss inside of the hole was increased. With the increase of BR, the decrement of film cooling effectiveness caused by blockage rapidly increased. At BR = 1.5, the decrement could be acquired up to 70% for a blockage ratio of 20%. The decrement of film cooling effectiveness caused by blockage was nearly nonsensitive to the injection angle; however, the larger angle could generate the higher increment of pressure loss caused by blockage. A new design method for the couple scheme of film cooling and TBC was proposed, i.e., increasing the inlet diameter according to the blockage ratio before TBC spraying. In comparison with the original unblocked-hole, the enlarged blocked-hole not only kept the nearly same area-averaged effectiveness but also reduced slightly the pressure loss inside of the hole. Unfortunately, application of enlarged blocked-hole at large BR could lead to a more obvious reduction of effectiveness near hole-exit, in comparison with the original common-hole.

Film Cooling From Novel Sister Shaped Single-Holes

2014 ◽  
Author(s):  
Siavash Khajehhasani ◽  
Bassam Jubran
Keyword(s):  
Film Cooling ◽  
Three Dimensional ◽  
Lateral Spreading ◽  
Navier Stokes ◽  
The Novel ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Shaped Hole ◽  
Lift Off

A numerical investigation of the film cooling performance from novel sister shaped single-holes (SSSH) is presented in this paper and the obtained results are compared with a single cylindrical hole, a forward diffused shaped hole, as well as discrete sister holes. Three types of the novel sister shaped single-hole schemes namely downstream, upstream and up/downstream SSSH, are designed based on merging the discrete sister holes to the primary hole in order to reduce the jet lift-off effect and increase the lateral spreading of the coolant on the blade surface as well as a reduction in the amount of coolant in comparison with discrete sister holes. The simulations are performed using three-dimensional Reynolds-Averaged Navier Stokes analysis with the realizable k–ε model combined with the standard wall function. The upstream SSSH demonstrates similar film cooling performance to that of the forward diffused shaped hole for the low blowing ratio of 0.5. While it performs more efficiently at M = 1, where the centerline and laterally averaged effectiveness results improved by 70% and 17%, respectively. On the other hand, the downstream and up/downstream SSSH schemes show a considerable improvement in film cooling performance in terms of obtaining higher film cooling effectiveness and less jet lift-off effect as compared with the single cylindrical and forward diffused shaped holes for both blowing ratios of M = 0.5 and 1. For example, the laterally averaged effectiveness for the downstream SSSH configuration shows an improvement of approximately 57% and 110% on average as compared to the forward diffused shaped hole for blowing ratios of 0.5 and 1, respectively.

Turbine Vane Endwall Film Cooling From Cross-Row Configuration With Simulated Upstream Leakage Flow

2017 ◽  
Author(s):  
Nafiz H. K. Chowdhury ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han ◽  
Luzeng Zhang ◽  
Hee-Koo Moon
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Companion Paper ◽  
Leakage Flow ◽  
Blow Down ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Free Stream Turbulence ◽  
Lift Off ◽  
Endwall Cooling

The performance of a full coverage film cooling configuration called cross-row (CR) configuration including upstream inlet leakage flow was studied by measuring the adiabatic film cooling effectiveness distribution using PSP technique. Experiments were conducted in a blow-down wind tunnel cascade facility at the isentropic exit Mach number of 0.5 corresponding to inlet Reynolds number of 3.8 × 105, based on axial chord length. A free-stream turbulence level was generated as high as 19% with a length scale of 1.7 cm at the inlet. The results are presented as two-dimensional adiabatic film cooling effectiveness distributions on the endwall surface with corresponding spanwise averaged distributions. The focus of this study is to investigate the effect of coolant-to-mainstream mass flow ratio (MFR) and density ratio (DR) on the proposed endwall cooling design. Initially, increased MFR for the endwall cooling and upstream leakage levels up the local adiabatic cooling effectiveness and yields relatively uniform coverage on the entire endwall. However, in either case, highest MFR does not provide any improvement as endwall cooling suffered from the jet lift-off and leakage coolant coverage restricted by the downstream near-wall flow field. Results also indicated a density ratio of 1.5 provides the best performance. Finally, a fair comparison is made with another design called axial-row (AR) configuration from a companion paper.

Shock Wave - Film Cooling Interactions in Transonic Flows

2001 ◽  
Author(s):  
P. M. Ligrani ◽  
C. Saumweber ◽  
A. Schulz ◽  
S. Wittig
Keyword(s):  
Shock Wave ◽  
Mach Number ◽  
Shock Waves ◽  
Film Cooling ◽  
Cross Flow ◽  
Injection Velocity ◽  
Film Cooling Effectiveness ◽  
Mach Numbers ◽  
Density Ratios ◽  
Film Cooling Holes

Interactions between shock waves and film cooling are described as they affect magnitudes of local and spanwise-averaged adiabatic film cooling effectiveness distributions. A row of three cylindrical holes is employed. Spanwise spacing of holes is 4 diameters, and inclination angle is 30 degrees. Freestream Mach numbers of 0.8 and 1.10–1.12 are used, with coolant to freestream density ratios of 1.5–1.6. Shadowgraph images show different shock structures as the blowing ratio is changed, and as the condition employed for injection of film into the cooling holes is altered. Investigated are film plenum conditions, as well as perpendicular film injection cross-flow Mach numbers of 0.15, 0.3, and 0.6. Dramatic changes to local and spanwise-averaged adiabatic film effectiveness distributions are then observed as different shock wave structures develop in the immediate vicinity of the film-cooling holes. Variations are especially evident as the data obtained with a supersonic Mach number are compared to the data obtained with a freestream Mach number of 0.8. Local and spanwise-averaged effectiveness magnitudes are generally higher when shock waves are present when a film plenum condition (with zero cross-flow Mach number) is utilized. Effectiveness values measured with a supersonic approaching freestream and shock waves then decrease as the injection cross-flow Mach number increases. Such changes are due to altered flow separation regions in film holes, different injection velocity distributions at hole exits, and alterations of static pressures at film hole exits produced by different types of shock wave events.

Film Cooling of the Gas Turbine Endwall by Discrete-Hole Injection

1996 ◽  
Vol 118 (2) ◽  
pp. 278-284 ◽  
Author(s):  
M. Y. Jabbari ◽  
K. C. Marston ◽  
E. R. G. Eckert ◽  
R. J. Goldstein
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Reynolds Numbers ◽  
Hole Injection ◽  
Qualitative Information ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Density Ratios

Film cooling performance for injection through discrete holes in the endwall of a turbine blade is investigated. The effectiveness is measured at 60 locations in the region covered by injection. Three nominal blowing rates, two density ratios, and two approaching flow Reynolds numbers are examined. Analysis of the data reveals that even 60 locations are insufficient for the determination of the field of film cooling effectiveness with its strong local variations. Visualization of the traces of the coolant jets on the endwall surface, using ammonium-diazo-paper, provides useful qualitative information for the interpretation of the measurements, revealing the paths and interaction of the jets, which change with blowing rate and density ratio.

Coolant Gas Injection on a Blunt-Nosed Re-Entry Vehicle

2013 ◽  
Author(s):  
Jeswin Joseph ◽  
S. R. Shine
Keyword(s):  
Mach Number ◽  
Film Cooling ◽  
Thermal Protection ◽  
Thermal Protection System ◽  
Protection System ◽  
Aerodynamic Heating ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Injection Angle ◽  
Mach Numbers

Very high thermal loads are expected in re-entry vehicles traveling at hypersonic Mach numbers due to severe aerodynamic heating. In the present study, numerical investigations are carried out to analyze the use of film cooling technology for a fully reusable and active thermal protection system of the re-entry vehicle. Simulations are done to examine the fundamental flow phenomenon and the performance of blunt body film cooling in hypersonic flows. Simulations are conducted for a blunt -nosed spacecraft flying at Mach numbers varying from 4 to 8 and 40 deg angle of attack. Film cooling holes are provided on the bottom of the blunt-nosed body. Standard values at an altitude of 30 km are used as in flow boundary conditions. The dependency of blowing ratios, stream-wise injection angle and inlet Mach number on the film cooling effectiveness are investigated. It is observed that the film cooling effectiveness reduces with increase in coolant injection angle. The film cooling performance is found to be decreasing with increase in Mach number. The results could provide useful inputs for optimization of an active thermal protection system of re-entry vehicles.

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