Optimal Design of a Nonhomogeneous Annular Disk Under Pressure Loadings

1994 ◽  
Vol 116 (4) ◽  
pp. 989-996
Author(s):  
Chung-Yun Gau ◽  
Souran Manoochehri

A method for the design of nonhomogeneous, variable-thickness, annular disks under internal and external pressures satisfying Tresca yield criterion is presented in this paper. The effects of varying the disk thickness and stiffness properties to achieve a fully stressed design are investigated. Analytical solutions for distributions of Young’s modulus and disk thickness variations have been developed for the case of fully stressed designs. Examples are given for three different cases, namely, constant thickness with variable Young’s modulus, variable thickness with constant Young’s modulus, and variable thickness with variable Young’s modulus. In the last case, due to the existence of many alternative solutions, optimal design techniques have been utilized. Application of the developed methodology for optimal designs of short fiber composites with random fiber orientations is discussed. The optimization results of fiber volume fraction distributions and thickness variations for a disk made of nylon 66 matrix with E glass fiber are given under specified pressure loadings.

Author(s):  
Chung-Yun Gau ◽  
Souran Manoochehri

Abstract A method for the design of non-homogeneous, variable-thickness, annular disks under internal and external pressures satisfying Tresca yield criterion is presented in this paper. The effects of varying the disk thickness and stiffness properties to achieve a fully stressed design are investigated. Analytical solutions for distributions of Young’s modulus and disk thickness variations have been developed for the case of fully stressed designs. Examples are given for three different cases, namely, constant thickness with variable Young’s modulus, variable thickness with constant Young’s modulus, and variable thickness with variable Young’s modulus. In the last case, due to the existence of many alternative solutions, optimal design techniques have been utilized and the results are presented.


Author(s):  
P.-A. Eggertsen ◽  
K. Mattiasson ◽  
J. Hertzman

The springback phenomenon is defined as elastic recovery of the stresses produced during the forming of a material. An accurate prediction of the springback puts high demands on the material modeling during the forming simulation, as well as during the unloading simulation. In classic plasticity theory, the unloading of a material after plastic deformation is assumed to be linearly elastic with the stiffness equal to Young’s modulus. However, several experimental investigations have revealed that this is an incorrect assumption. The unloading and reloading stress–strain curves are in fact not even linear, but slightly curved, and the secant modulus of this nonlinear curve deviates from the initial Young’s modulus. More precisely, the secant modulus is degraded with increased plastic straining of the material. The main purpose of the present work has been to formulate a constitutive model that can accurately predict the unloading of a material. The new model is based on the classic elastic-plastic framework, and works together with any yield criterion and hardening evolution law. To determine the parameters of the new model, two different tests have been performed: unloading/reloading tests of uniaxially stretched specimens, and vibrometric tests of prestrained sheet strips. The performance of the model has been evaluated in simulations of the springback of simple U-bends and a drawbead example. Four different steel grades have been studied in the present investigation.


2021 ◽  
Vol 21 (2) ◽  
pp. 7-11
Author(s):  
Ahmed Mansoor Abbood ◽  
Haider K. Mehbes ◽  
Abdulkareem. F. Hasan

In this study, glass-filled epoxy functionally graded material (FGM) was prepared by adopting the hand lay-up method. The vertical gravity casting was used to produce a continuous variation in elastic properties. A 30 % volume fraction of glass ingredients that have mean diameter 90 μm was spread in epoxy resin (ρ = 1050 kg/m3). The mechanical properties of FGM were evaluated according to ASTM D638. Experimental results showed that a gradually relationship between Young’s modulus and volume fraction of glass particles, where the value of Young’s modulus at high concentration of glass particles was greater than that at low concentration, while the value of Poisson’s ratio at high concentration of glass particles was lower than that at low concentration. The manufacture of this FG beam is particularly important and useful in order to benefit from it in the field of various fracture tests under dynamic or cyclic loads.


2011 ◽  
Vol 146 ◽  
pp. 12-26 ◽  
Author(s):  
A. Gherissi ◽  
R.Ben Cheikh ◽  
E. Dévaux ◽  
Fethi Abbassi

In this study, we present the manufacturing process of two new composites materials in the form of long fibers of polylactic-acid (PLA) or polypropylene (PP), reinforced by cellulose whiskers micro-fibers loads. In order to evaluate the mechanical properties of these advanced materials, a several uniaxial tensile tests were carried out. The PP and the PLA have initially been spinning without the addition of cellulose whiskers micro-fibers. In order to study the effects of cellulose whiskers micro-fibers reinforcements in the Mechanical behavior of the PLA and PP filaments, we determinate the proprieties of these advanced material from the tensile results. For the PP composite filaments material case, the whiskers reinforcement increases Young's modulus and failure resistance, but it reduces the limit strength failure. For the PLA composites the addition of 1% wt of cellulose whiskers from the total volume fraction of the material, increase the Young’s modulus more than 50% and a decrease of the failure resistance and the limit strength of composite. The obtained composites fibers are very rigid and brittle. What follows, that the addition of cellulose whiskers micro fibers in PP matrix, provides mechanical properties more convenient compared to the PLA matrix.


2019 ◽  
Vol 25 (10) ◽  
pp. 1661-1683 ◽  
Author(s):  
Rafael Quelho de Macedo ◽  
Rafael Thiago Luiz Ferreira ◽  
Kuzhichalil Jayachandran

Purpose This paper aims to present experimental and numerical analyses of fused filament fabrication (FFF) printed parts and show how mechanical characteristics of printed ABS-MG94 (acrylonitrile butadiene styrene) are influenced by the void volume fraction, cooling rate and residual thermal stresses. Design/methodology/approach Printed specimens were experimentally tested to evaluate the mechanical properties for different printing speeds, and micrographs were taken. A thermo-mechanical finite element model, able to simulate the FFF process, was developed to calculate the temperature fields in time, cooling rate and residual thermal stresses. Finally, the experimental mechanical properties and the microstructure distribution could be explained by the temperature fields in time, cooling rate and residual thermal stresses. Findings Micrographs revealed the increase of void volume fraction with the printing speed. The variations on voids were associated to the temperature fields in time: when the temperatures remained high for longer periods, less voids were generated. The Young's Modulus of the deposited filament varied according to the cooling rate: it decreased when the cooling rate increased. The influence of the residual thermal stresses and void volume fraction on the printed parts failure was also investigated: in the worst scenarios evaluated, the void volume fraction reduced the strength in 9 per cent, while the residual thermal stresses reduced it in 3.8 per cent. Originality/value This work explains how the temperature fields can affect the void volume fraction, Young's Modulus and failure of printed parts. Experimental and numerical results are shown. The presented research can be used to choose printing parameters to achieve desired mechanical properties of FFF printed parts.


2001 ◽  
Vol 702 ◽  
Author(s):  
Shigeyasu Amada

ABSTRACTBamboo is a typical composite material which is axially reinforced by very strong fibers. So that, the fibers play an important role for the bamboo structure. The elastic properties of the bamboo culm have been measured only by tensile test so far, which needs a large specimen. Recently ultra-sonic technique, which has a simple procedure and uses a small specimen, has been applied to woods as well as metals. This report reviews about the elastic properties of bamboo and Hemp palm fibers. The Young's modulus and Poisson's ratio of the bamboo fibers are measured by ultra-sonic method with a transmitting wave. On the other hand, the strength of the bamboo and Hemp palm fibers are measured by the tensile tests. Using the volume fraction of fibers in the specimen and mixture principle, the Young's modulus and strength of the fibers and parenchyma were obtained. The fiber has a high strength up to 1GPa and an strong anisotropic property because its axial Young's modulus has 7 times higher than the one in the transverse direction.


Author(s):  
Siva P. Gurrum ◽  
Jie-Hua Zhao ◽  
Darvin R. Edwards

This work presents a methodology implementing random packing of spheres combined with commercial finite element method (FEM) software to optimize the material properties, such as Young’s modulus, Poisson’s ratio, coefficient of thermal expansion (CTE) of two-phase materials used in electronic packaging. The methodology includes an implementation of a numerical algorithm of random packing of spheres and a technique for creating conformal FEM mesh of a large aggregate of particles embedded in a medium. We explored the random packing of spheres with different diameters using particle generation algorithms coded in MATLAB. The FEM meshes were generated using MATLAB and TETGEN. After importing the nodes and elements databases into commercial FEM software ANSYS, the composite materials with spherical fillers and the polymer matrix were modeled using ANSYS. The effective Young’s modulus, Poisson’s ratio, and CTE along different axes were calculated using ANSYS by applying proper loading and boundary conditions. It was found that the composite material was virtually isotropic. The Young’s modulus and Poisson’s ratio calculated by FEM models were compared to a number of analytical solutions in the literature. For low volume fraction of filler content, the FEM results and analytical solutions agree well. However, for high volume fraction of filler content, there is some discrepancy between FEM and analytical models and also among the analytical models themselves.


2013 ◽  
Vol 2013 ◽  
pp. 1-9
Author(s):  
Sanjeev Sharma ◽  
Yadav Sanehlata

Elastic-plastic stresses, strains, and displacements have been obtained for a thin rotating annular disk with exponentially variable thickness and exponentially variable density with nonlinear strain hardening material by finite difference method using Von-Mises' yield criterion. Results have been computed numerically and depicted graphically. From the numerical results, it can be concluded that disk whose thickness decreases radially and density increases radially is on the safer side of design as compared to the disk with exponentially varying thickness and exponentially varying density as well as to flat disk.


2006 ◽  
Vol 317-318 ◽  
pp. 305-308 ◽  
Author(s):  
Rak Joo Sung ◽  
Takafumi Kusunose ◽  
Tadachika Nakayama ◽  
Yoon Ho Kim ◽  
Tohru Sekino ◽  
...  

A novel transparent polycrystalline silicon nitride was fabricated by hot-press sintering with MgO and AlN as additives. The mixed powder with 3 wt.% MgO and 9 wt.% AlN was sintered at 1900oC for 1 hour under 30 MPa pressure in a nitrogen gas atmosphere. Transparent polycrystalline silicon nitride was successfully fabricated. The mechanical properties such as density, hardness, young’s modulus, fracture strength and fracture toughness were evaluated. The effect of α/β phase on the mechanical properties of transparent polycrystalline silicon nitride was investigated. The properties were changed depending on the amount of α/β phase. The hardness and Young's modulus increased with increasing the volume fraction of α-phase fraction as a reflection of the higher hardness of α-phase Si3N4. The fracture toughness and fracture strength decreased with decreasing the volume fraction of β-phase Si3N4.


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