Design of a Squeeze-Film Damper for a Multi-Mass Flexible Rotor

1975 ◽  
Vol 97 (4) ◽  
pp. 1383-1389 ◽  
Author(s):  
Robert E. Cunningham ◽  
David P. Fleming ◽  
Edgar J. Gunter

A single mass flexible rotor analysis was used to optimize the stiffness and damping of a flexible support for a symmetric five-mass rotor. The flexible support attenuates the rotor motions and forces transmitted to the support bearings when the rotor operates through and above its first bending critical speed. An oil squeeze-film damper was designed based on short bearing lubrication theory. The damper design was verified by an unbalance response computer program. Rotor amplitudes were reduced by a factor of 16 and loads reduced by a factor of 36 compared with the same rotor on rigid bearing supports.

1995 ◽  
Vol 117 (3) ◽  
pp. 490-497 ◽  
Author(s):  
J. Y. Zhao ◽  
E. J. Hahn

This paper outlines an improved squeeze film damper which reduces significantly the dependence of the stiffness of conventional squeeze film dampers on the vibration amplitudes. This improved damper consists of a conventional squeeze film damper with a flexibility supported outer ring. This secondary flexible support is considered to be massless, and to have a constant stiffness and damping. Assuming the short bearing approximation and the ‘π’ film cavitation model, the performances of this damper in preventing bistable operation and sub-synchronous and nonsynchronous motions are theoretically demonstrated for a rigid rotor supported on a squeeze film damper. Blade-loss simulations are carried out numerically.


Author(s):  
J. F. Walton ◽  
H. Heshmat

In this paper results of rotordynamic response and transient tests of a novel, high load squeeze film damper design, are presented. The spiral foil multi-squeeze film damper has been previously shown to provide two to four fold or larger increases in damping levels without resorting to significantly decreased damper clearances or increased lengths. By operating with a total clearance of approximately twice conventional designs, the non-linearities associated with high eccentricity operation are avoided. Rotordynamic tests with a dual squeeze film configuration were completed. As a part of the overall testing program, a flexible rotor system was subjected to high steady state imbalance levels and transient simulated bladeloss events for up to 0.254 mm (0.01 in) mass c.g offset or 180 gm-cm (2.5 oz-in) imbalance. The spiral foil multi-squeeze film damper demonstrated that the steady state imbalance and simulated bladeloss transient response of a flexible rotor operating above its first bending critical speed could be readily controlled. Rotor system imbalance sensitivity and logarithmic decrement are presented showing the characteristics of the system with the damper installed. The ability to accommodate high steady state and transient imbalance conditions make this damper well suited to a wide range of rotating machinery, including aircraft gas turbine engines.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Wei Yan ◽  
Lidong He ◽  
Zhe Deng ◽  
Xingyun Jia

Abstract As a novel structural damper, the unique structural characteristics of the integral squeeze film damper (ISFD) solve the nonlinear problem of the traditional squeeze film damper (SFD), and it has good linear damping characteristics. In this research, the experimental studies of ISFD vibration reduction performance are carried out for various working conditions of unbalanced rotors. Two ball bearing-rotor system test rigs are built based on ISFD: a rigid rotor test rig and a flexible rotor test rig. When the rotational speed of rigid rotor is 1500 rpm, ISFD can reduce the amplitude of the rotor by 41.79%. Under different unbalance conditions, ISFD can effectively improve the different degrees of unbalanced faults in the rotor system, reduce the amplitude by 43.21%, and reduce the sensitivity of the rotor to unbalance. Under different rotational speed conditions, ISFD can effectively suppress the unbalanced vibration of rigid rotor, and the amplitude can be reduced by 53.51%. In the experiment of the unbalanced response of the flexible rotor, it is found that ISFD can improve the damping of the rotor system, effectively suppress the resonance of the rotor at the critical speed, and the amplitude at the first-order critical speed can be reduced by 31.72%.


1993 ◽  
Vol 115 (2) ◽  
pp. 347-352 ◽  
Author(s):  
J. F. Walton ◽  
H. Heshmat

In this paper results of rotordynamic response and transient tests of a novel, high load squeeze film damper design are presented. The spiral foil multisqueeze film damper has been previously shown to provide two to fourfold or larger increases in damping levels without resorting to significantly decreased damper clearances or increased lengths. By operating with a total clearance of approximately twice conventional designs, the nonlinearities associated with high-eccentricity operation are avoided. Rotordynamic tests with a dual squeeze film configuration were completed. As a part of the overall testing program, a flexible rotor system was subjected to high steady-state imbalance levels and transient simulated blade-loss events for up to 0.254 mm (0.01 in.) mass c. g. offset or 180 g-cm (2.5 oz-in.) imbalance. The spiral foil multisqueeze film damper demonstrated that the steady-state imbalance and simulated blade-loss transient response of a flexible rotor operating above its first bending critical speed could be readily controlled. Rotor system imbalance sensitivity and logarithmic decrement are presented showing the characteristics of the system with the damper installed. The ability to accommodate high steady-state and transient imbalance conditions make this damper well suited to a wide range of rotating machinery, including aircraft gas turbine engines.


2011 ◽  
Vol 134 (1) ◽  
Author(s):  
Hamed Ghaednia ◽  
Abdolreza Ohadi

Semiactive vibration reduction devices using magnetorheological fluid (MR fluid) have proven to be effective in different engineering applications. MR squeeze film damper (MR-SFD) is one type of such devices that can be used to reduce unwanted vibration in rotary machinery. The behavior of these devices is a function of electric current, which controls the magnetic field in the lubricant and therefore causes the viscosity of MR fluid to be changed. In spite of all researches have been carried out in behavior analysis of different sorts of MR-SFDs, investigations over thermal growth effects on the efficiency of these actuators, in vibration reduction applications, are rare. In this paper, a Magnetorheological squeeze film damper (MR-SFD) has been modeled using two governing equations. First, considering the Bingham model for MR fluid (MRF), a hydrodynamic model has been presented. Second, a thermal model for the system has been modeled and used to calculate the temperature rise in the squeeze film and different damper’s components. Temperature rise in MR-SFD has been considered in this paper as a novel study. Time and frequency domain analysis using Newmark method has been performed over a finite element model of the system consisting of an unbalanced flexible rotor mounted on a pair of MR-SFDs. Obtained results show that the amplitude of rotor’s vibration is not a simple function of electrical current such that, increase in the current cannot guarantee decrease in the value of amplitude. Two major phenomena have been observed during studies; rigid dampers, and generation of new critical speed. The behavior of the rotor is deeply affected by these phenomena. The steady state response of rotor versus rotation velocity is presented for different values of electrical current, which show the effects of temperature and current on the steady state response of rotor. Generally, temperature rise results in inefficiency of MR-SFDs to suppress the vibration of the rotor, especially for rotational velocities near critical speed. Due to temperature rise, appearance of the second critical speed occurs at higher values of electrical current. In addition, it delays the “rigid damper” phenomenon causing rotor response to decrease.


1982 ◽  
Vol 104 (2) ◽  
pp. 334-338 ◽  
Author(s):  
L. M. Greenhill ◽  
H. D. Nelson

A method is presented to determine the eccentricity of multiple squeeze film dampers used in multishaft rotor bearing unbalance response analyses. The procedure is iterative and is based upon the secant root finding algorithm. Unbalance response is calculated using the iteratively determined eccentricity in closed form expressions of squeeze film stiffness and damping coefficients, for either long or short bearing theory. Circular centered synchronous operation is assumed. The method is demonstrated by determining the response of a single mass centrally preloaded rotor, a multimass flexible rotor supported by two squeeze films, and a multishaft flexible rotor system employing three squeeze film supports. The results obtained in the flexible rotor analysis are compared to test data, with the correlation found to be good. Due to rapid convergence and multiple squeeze film capability, the procedure is particularly suited to large multishaft flexible rotor-bearing system analysis.


2020 ◽  
Vol 21 (6) ◽  
pp. 619
Author(s):  
Kostandin Gjika ◽  
Antoine Costeux ◽  
Gerry LaRue ◽  
John Wilson

Today's modern internal combustion engines are increasingly focused on downsizing, high fuel efficiency and low emissions, which requires appropriate design and technology of turbocharger bearing systems. Automotive turbochargers operate faster and with strong engine excitation; vibration management is becoming a challenge and manufacturers are increasingly focusing on the design of low vibration and high-performance balancing technology. This paper discusses the synchronous vibration management of the ball bearing cartridge turbocharger on high-speed balancer and it is a continuation of papers [1–3]. In a first step, the synchronous rotordynamics behavior is identified. A prediction code is developed to calculate the static and dynamic performance of “ball bearing cartridge-squeeze film damper”. The dynamic behavior of balls is modeled by a spring with stiffness calculated from Tedric Harris formulas and the damping is considered null. The squeeze film damper model is derived from the Osborne Reynolds equation for incompressible and synchronous fluid loading; the stiffness and damping coefficients are calculated assuming that the bearing is infinitely short, and the oil film pressure is modeled as a cavitated π film model. The stiffness and damping coefficients are integrated on a rotordynamics code and the bearing loads are calculated by converging with the bearing eccentricity ratio. In a second step, a finite element structural dynamics model is built for the system “turbocharger housing-high speed balancer fixture” and validated by experimental frequency response functions. In the last step, the rotating dynamic bearing loads on the squeeze film damper are coupled with transfer functions and the vibration on the housings is predicted. The vibration response under single and multi-plane unbalances correlates very well with test data from turbocharger unbalance masters. The prediction model allows a thorough understanding of ball bearing turbocharger vibration on a high speed balancer, thus optimizing the dynamic behavior of the “turbocharger-high speed balancer” structural system for better rotordynamics performance identification and selection of the appropriate balancing process at the development stage of the turbocharger.


1977 ◽  
Vol 99 (4) ◽  
pp. 552-558 ◽  
Author(s):  
M. D. Rabinowitz ◽  
E. J. Hahn

The synchronous steady-state operation of a centrally preloaded single mass flexible rotor supported in squeeze film bearing dampers is examined theoretically. Assuming the short bearing approximation and symmetric motions, frequency response curves are presented exhibiting the effect of relevant system parameters on rotor excursion amplitudes and unbalance transmissibilities for both pressurized and unpressurized lubricant supply. Hence, the influence of rotor flexibility, rotor mass distribution, rotor speed, bearing dimensions, lubricant viscosity, support flexibility can be readily determined, allowing for optimal rotor bearing system design. It is shown that with pressurized bearing mounts, the possibility of undesirable operation modes is eliminated and a smooth passage through the first pin-pin critical speed of the rotor is feasible, while absence of pressurization significantly limits the maximum safe unbalance in the vicinity of this critical speed. Significant decrease in transmissibility and rotor excursion amplitudes over those obtainable with rigid mounts are shown to be a practical possibility, with consequent decrease in the vibration level of the rotor mounts and prolongation of rolling element bearing life, while maintaining acceptable rotor vibration amplitudes. A design example is included to illustrate the use of the data.


Author(s):  
C-C Siew ◽  
M Hill ◽  
R Holmes ◽  
M Brennan

This paper presents two efficient methods to calculate the unbalance vibration response of a flexible rotor provided with a squeeze-film damper (SFD) with retainer springs. Both methods are iterative and combine the harmonic balance and receptance approaches. The first method, called the modified iteration method (MIM), is suitable for predicting the three-dimensional mode shapes of a concentric SFD-rotor system. The second method, called the modified harmonic balance method (MHBM), is developed to calculate the non-linear vibration response of a flexible shaft provided with either a concentric or eccentric SFD. The system is also investigated experimentally under different conditions. The predictions computed by these methods are compared with experimental measurements and reasonably good agreement is obtained.


Sign in / Sign up

Export Citation Format

Share Document