scholarly journals Analysis of Three-Fluid, Crossflow Heat Exchangers

1968 ◽  
Vol 90 (3) ◽  
pp. 333-338 ◽  
Author(s):  
N. C. Willis ◽  
A. J. Chapman

In this study, the performance of three-fluid, crossflow heat exchangers is determined and presented graphically in terms of the temperature effectiveness of two of the fluids. The effectiveness is determined as a function of heat exchanger size for sets of fixed operating conditions. The introduction of nondimensional operating variables reduces the volume of data required to represent a practical range of operating conditions. The number of boundary conditions for the temperatures is reduced from three to one by the introduction of a nondimensional inlet temperature parameter. Effectiveness factors are determined for a wide range of operating parameters for single-pass, three-fluid heat exchangers. Performance of multipass three-fluid heat exchangers for both cocurrent and countercurrent flow is studied for selected operating conditions.

2021 ◽  
Vol 39 (4) ◽  
pp. 1225-1235
Author(s):  
Ajay K. Gupta ◽  
Manoj Kumar ◽  
Ranjit K. Sahoo ◽  
Sunil K. Sarangi

Plate-fin heat exchangers provide a broad range of applications in many cryogenic industries for liquefaction and separation of gasses because of their excellent technical advantages such as high effectiveness, compact size, etc. Correlations are available for the design of a plate-fin heat exchanger, but experimental investigations are few at cryogenic temperature. In the present study, a cryogenic heat exchanger test setup has been designed and fabricated to investigate the performance of plate-fin heat exchanger at cryogenic temperature. Major parameters (Colburn factor, Friction factor, etc.) that affect the performance of plate-fin heat exchangers are provided concisely. The effect of mass flow rate and inlet temperature on the effectiveness and pressure drop of the heat exchanger are investigated. It is observed that with an increase in mass flow rate effectiveness and pressure drop increases. The present setup emphasis the systematic procedure to perform the experiment based on cryogenic operating conditions and represent its uncertainties level.


Author(s):  
Colin F. McDonald

In the introductory phase of gas turbine deployment for industrial service there was a natural reluctance to incorporate heat exchangers, although some variants included recuperators and intercoolers to enhance performance, since only modest values of compressor and turbine efficiency could be realized. Today, following half a century of intensive development, the situation is quite different, since high turbomachinery efficiencies contribute to attractive levels of performance for contemporary simple cycle plants. Because further aerodynamic advancements are likely to be incremental in nature, significant increase in plant performance can only be realized by either going to higher turbine inlet temperature, or utilizing more complex thermodynamic cycles, or both. It is in the latter two cases that heat exchangers will play an increasing role in the evolutionary advancement of gas turbine plant efficiency. This paper highlights the potential use of heat exchangers for a wide range of gas turbine applications, including industrial prime-movers, electrical power generation, marine service, and perhaps their ultimate use in aircraft propulsion systems. In the last decade, significant heat exchanger technology advancements have been made, to the point where previous impediments (to their widespread acceptance) associated with reliability, have been overcome. It is encouraging that today many proven heat exchanger hardware options are available to gas turbine users, and this will enhance their utilization across the full spectrum of applications, and indeed in the long-term may well make the simple cycle gas turbine obsolete.


Author(s):  
Luis P. Zea

Heat exchangers’ operating requirements vary depending on several parameters such as plant location, coolant input conditions and generator total output power. Some of these parameters play a more important role than others and understanding these roles is key to designing heat exchangers that will better suit their operating conditions. This paper analytically examines the implications that varying four parameters have on a heat exchanger with a fixed geometry and heat transfer area. Ambient pressure decrease translates into changes on the thermodynamic conditions of the gas flow. Coolant composition variances (from condensate to increased glycol percentages) also play an important role on the exchanger’s heat transfer rates, the higher the glycol percentage the lower the heat transfer rate. In the same manner, the coolant inlet temperature will partly determine heat transfer rates. Lastly, a generator total output power increase will yield higher heat losses on several points of the generator and thus, a higher heat load for the heat exchanger. The graphs and data hereby presented should be of assistance to those designing new coolers as well as those operating current ones.


Author(s):  
G. Arvind Rao ◽  
Yeshyahou Levy

Finned tubes are one of the most widely used means of passively enhancing the heat transfer in circular tubes. Many investigators have proposed different correlations for predicting the performance of such heat exchangers based on their experimental investigations. However, the practical usage of such correlations is limited because of the variety of parameters that can influence Nusselt number and friction factor. Most of the correlations either have been developed with limited databases, or are geometry specific. Using CFD for analyzing performance of such heat exchangers is very computational intensive and hence cannot practically be applied for design optimization purposes. On the other hand, empirical correlations have many limitations in terms of their applicability. The objective of the present article is to present a physically based model for evaluating heat transfer and frictional loss for an internally and / or externally finned double pipe heat exchanger that can be applied in a wide range of operating conditions of practical importance. This paper describes a simple semi-empirical-numerical methodology to evaluate heat transfer and pressure drop characteristics in a finned tube heat exchanger with internal and/or external fins. Conduction and turbulent forced convection are the prominent modes of heat transfer. In order to resolve the operational characteristics of double pipe finned heat exchangers, a numerical methodology is presented which uses well known existing correlations for flow in a smooth pipe and flow over a flat plate. The method of successive substitution is used to solve the problem numerically. The proposed methodology is applied to some simple cases and the results compare well with existing data and correlations available in the literature. It is found that the addition of fins to such double pipe heat exchangers reduce the Nusselt Number; however the corresponding heat transfer rate is enhanced owing to the increase in the overall heat transfer area.


2021 ◽  
Vol 23 ◽  
pp. 42-64
Author(s):  
Boris Basok ◽  
Ihor Bozhko ◽  
Maryna Novitska ◽  
Aleksandr Nedbailo ◽  
Myroslav Tkachenko

This article is devoted to the analysis of the heat engineering characteristics of the operation of an Earth-to-Air Heat Exchanger, EAHE, with a circular cross-sectional shape, which is a component of the geothermal ventilation system. The authors analyzed literature sources devoted to the research of heat exchangers of the soil-air type of various designs and for working conditions in various soils. Much attention is paid to the issues of modeling the operation of such heat exchangers and the distinctive features of each of these models. Also important are the results of experimental studies carried out on our own experimental bench and with the help of which the numerical model was validated. The results of these studies are the basis for the development of a method for determining the optimal diameter of an EAHE under operating conditions for soil in Kyiv, Ukraine.


Author(s):  
Suneel Nagar ◽  
Ajay Singh ◽  
Deepak Patel

The objective of this study is to provide modern analytical and empirical tools for evaluation of the thermal-flow performance or design of air-cooled heat exchangers (ACHE) and cooling towers. This review consist various factors which effect the performance of ACHE. We introduced systematically to the literature, theory, and practice relevant to the performance evaluation and design of industrial cooling. Its provide better understanding of the performance characteristics of a heat exchanger, effectiveness can be improved in different operating conditions .The total cost of cycle can be reduced by increasing the effectiveness of heat exchanger.


2021 ◽  
Author(s):  
Stefan D. Cich ◽  
J. Jeffrey Moore ◽  
Chris Kulhanek ◽  
Meera Day Towler ◽  
Jason Mortzheim

Abstract An enabling technology for a successful deployment of the sCO2 close-loop recompression Brayton cycle is the development of a compressor that can maintain high efficiency for a wide range of inlet conditions due to large variation in properties of CO2 operating near its dome. One solution is to develop an internal actuated variable Inlet Guide Vane (IGV) system that can maintain high efficiency in the main and re-compressor with varying inlet temperature. A compressor for this system has recently been manufactured and tested at various operating conditions to determine its compression efficiency. This compressor was developed with funding from the US DOE Apollo program and industry partners. This paper will focus on the design and testing of the main compressor operating near the CO2 dome. It will look at design challenges that went into some of the decisions for rotor and case construction and how that can affect the mechanical and aerodynamic performance of the compressor. This paper will also go into results from testing at the various operating conditions and how the change in density of CO2 affected rotordynamics and overall performance of the machine. Results will be compared to expected performance and how design changes were implanted to properly counter challenges during testing.


2019 ◽  
Vol 11 (10) ◽  
pp. 168781401988478
Author(s):  
M Gado ◽  
E Elgendy ◽  
Khairy Elsayed ◽  
M Fatouh

This article aims to improve the system cooling capacity of an adsorption chiller working with a silica gel/water pair by an allocation of the optimum cycle time at different operating conditions. A mathematical model was established and validated with the literature experimental data to predict the optimum cycle time for a wide range of hot (55°C–95°C), cooling (25°C–40°C), and chilled (10°C–22°C) water inlet temperatures. The optimum and conventional chiller performances are compared at different operating conditions. Enhancement ratio of the system cooling capacity was tripled as the cooling water inlet temperature increased from 25°C to 40°C at constant hot and chilled water inlet temperatures of 85°C and 14°C, respectively. Applying the concept of the optimum cycle time allocation, the system cooling capacity enhancement ratio can reach 15.6% at hot, cooling, and chilled water inlet temperatures of 95°C, 40°C, and 10°C, respectively.


Author(s):  
M. Izadi ◽  
D. K. Aidun ◽  
P. Marzocca ◽  
H. Lee

The effect of geometrical features on the air-side heat transfer and friction characteristics of an industrial plain fin-and-tube heat exchanger is investigated by 3-D numerical modeling and simulations. The heat exchanger has been designed and employed as an intercooler in a gas power plant and is a large-size compact heat exchanger. Most of the available design correlations developed so far for plain fin–and–tube heat exchangers have been prepared for small-size exchangers and none of them fits completely to the current heat exchanger regarding the geometrical limitations of correlations. It is shown that neglecting these limitations and applying improper correlations may generate considerable amount of error in the design of such a large-size heat exchanger. The geometry required for numerical modeling is produced by Gambit® software and the boundary conditions are defined regarding the real operating conditions. Then, three-dimensional simulations based on the SIMPLE algorithm in laminar flow regime are performed by FLUENT™ code. The effect of fin pitch, tube pitch, and tube diameter on the thermo-hydraulic behavior of the heat exchanger is studied. Some variations in the design of the heat exchanger are suggested for optimization purposes. It is finally concluded that the current numerical model is a powerful tool to design and optimize of large-size plain fin-and-tube heat exchangers with acceptable accuracy.


Author(s):  
B. Mathew ◽  
H. Hegab

This paper deals with the effect of axial heat conduction on the hot and cold fluid effectiveness of a balanced parallel flow microchannel heat exchanger. The ends of wall separating the fluids are subjected to Dirichlet boundary condition. This leads to heat transfer between the microscale heat exchanger and its surroundings and thereby leading to axial heat conduction through the wall separating the fluids. Three one dimensional energy equations were formulated, one for each of the fluids and one for the wall. These equations were solved using finite difference method. The effectiveness of the fluids depends on the NTU, axial heat conduction parameter, and the temperature of the ends of the wall separating the fluids. With decrease in temperature of the end wall at the inlet section of the fluids, while keeping the temperature of the other end wall constant, the effectiveness of the hot and cold fluid increased and decreased, respectively. When the temperature at the ends of the wall separating the heat exchanger is average of the inlet temperature of the fluids then there is no axial heat conduction through the heat exchanger. The effectiveness of a counter flow microchannel heat exchanger is better than that of a parallel flow microchannel heat exchanger subjected to similar operating conditions, i.e. axial heat conduction parameter and end wall temperatures.


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