Investigation on Influence Factors of Mechanical Properties of Austenitic Stainless Steels for Cold Stretched Pressure Vessels

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Jinyang Zheng ◽  
Cunjian Miao ◽  
Yaxian Li ◽  
Ping Xu ◽  
Li Ma ◽  
...  

Cold stretched pressure vessels from austenitic stainless steels (ASS) have been widely used all over the world for storage and transportation of cryogenic liquefied gases. Cold stretching (CS) is performed by pressurizing the finished vessels to a specific pressure to produce the required stress which in turn gives an amount of plastic deformation to withstand the pressure load. Nickel equivalent (Nieq) and preloading, which is introduced in welding procedure qualification for cold stretched pressure vessels, are considered to be important factors to mechanical behavior of ASS. During the qualification, welded joint will be preloaded considering the effect of CS on pressure vessels. After unloading, the preloaded welded joint will go through tensile test according to standard requirements. There are two kinds of preloading method. One is to apply required tensile stress σk on specimen and maintain it for a long time (stress-controlled preloading). The other is to stretch specimen to a specific strain of 9% (strain-controlled preloading). Different preloading and preloading rates may lead to differences in mechanical behavior of preloaded welded joint. In order to understand the effects of nickel equivalent, preloading and preloading rate on the mechanical behavior of ASS for cold stretched pressure vessels, a series of tests were conducted on base metal, welded joint, and preloaded welded joint of ASS EN1.4301 (equivalent to S30408 and AISI 304). As regards to the preloaded welded joint, the ultimate tensile strength (UTS) decreased as the nickel equivalent increased, while the elongation to fracture increased. It was more difficult to meet the available mechanical requirements with strain-controlled preloading case than with stress-controlled preloading case. Rates of preloading had some effect on the mechanical properties of welded joint but nearly no effect on the mechanical properties of preloaded welded joint. These results are helpful for choosing appropriate material and determining a proper preloading method for welding procedure qualification.

Alloy Digest ◽  
1999 ◽  
Vol 48 (8) ◽  

Abstract ALZ 316 is an austenitic stainless steel with good formability, corrosion resistance, toughness, and mechanical properties. It is the basic grade of the stainless steels, containing 2 to 3% molybdenum. After the 304 series, the molybdenum-containing stainless steels are the most widely used austenitic stainless steels. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, and joining. Filing Code: SS-756. Producer or source: ALZ nv.


Materials ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2622
Author(s):  
Malcolm Griffiths

Austenitic stainless steels are used for core internal structures in sodium-cooled fast reactors (SFRs) and light-water reactors (LWRs) because of their high strength and retained toughness after irradiation (up to 80 dpa in LWRs), unlike ferritic steels that are embrittled at low doses (<1 dpa). For fast reactors, operating temperatures vary from 400 to 550 °C for the internal structures and up to 650 °C for the fuel cladding. The internal structures of the LWRs operate at temperatures between approximately 270 and 320 °C although some parts can be hotter (more than 400 °C) because of localised nuclear heating. The ongoing operability relies on being able to understand and predict how the mechanical properties and dimensional stability change over extended periods of operation. Test reactor irradiations and power reactor operating experience over more than 50 years has resulted in the accumulation of a large amount of data from which one can assess the effects of irradiation on the properties of austenitic stainless steels. The effect of irradiation on the intrinsic mechanical properties (strength, ductility, toughness, etc.) and dimensional stability derived from in- and out-reactor (post-irradiation) measurements and tests will be described and discussed. The main observations will be assessed using radiation damage and gas production models. Rate theory models will be used to show how the microstructural changes during irradiation affect mechanical properties and dimensional stability.


2017 ◽  
Vol 23 (2) ◽  
pp. 111 ◽  
Author(s):  
Andrea Di Schino ◽  
Maria Richetta

<p>Even if relations predicting the mechanical properties on bars of austenitic stainless steels are already available, but no systematic works was carried out in order to predict mechanical properties in after cold rolling and annealing.   The tensile properties of a large number of cold rolled and annealed AISI 304 stainless steel are here correlated with their chemical composition and microstructure. Quantitative effects of various strengthening mechanisms such as grain size, d– ferrite content and solid solution strengthening by both interstitial and substitutional solutes are described. Interstitial solutes have by far the greatest strengthening effect and, among the substitutional solutes, the ferrite – stabilising elements have a greater effect than the austenite – stabilising elements. Regression equations are developed which predict with good accuracy the proof stress and tensile strength in AISI 304 stainless steels.</p>


Author(s):  
Martin Bjurstro¨m ◽  
Carl-Gustaf Hjorth

The fabrication of near net shape powder metal (PM) components by hot isostatic pressing (HIP) has been an important manufacturing technology for steel and stainless steel alloys since about 1985. The manufacturing process involves inert gas atomization of powder, 3D CAD capsule design, sheet metal capsule fabrication and densification by HIP in very large pressure vessels. Since 1985, several thousand tonnes of parts have been produced. The major applications are found in the oil and gas industry especially in offshore applications, the industrial power generation industry, and traditional engineering industries. Typically, the components replace castings, forgings and fabricated parts and are produced in high alloy grades such as martensitic steels, austenitic stainless steels, duplex (ferritic/austenitic) stainless steels and nickel based superalloys. The application of PM/HIP near net shapes to pump barrels for medium to high pressure use has a number of advantages compared to the traditional forging and welding approach. First, the need for machining of the components is reduced to a minimum and welding during final assembly is reduced substantially. Mechanical properties of the PM/HIP parts are isotropic and equal to the best forged properties in the flow direction. This derives from the fine microstructure using powder powder and the uniform structure from the HIP process. Furthermore, when using the PM HIP process the parts are produced near net shape with supports, nozzles and flanges integrated. This significantly reduces manufacturing lead-time and gives greater design flexibility which improves cost for the final component. The PM HIP near net shape route has received approval from ASTM, NACE and API for specific steel, stainless steel and nickel base alloys. This paper reviews the manufacturing sequence for PM near net shapes and discusses the details of several successful applications. The application of the PM/HIP process to high pressure pump barrels is highlighted.


Author(s):  
Martin Bjurstro¨m ◽  
Carl-Gustaf Hjorth

The fabrication of near net shape powder metal (PM) components by hot isostatic pressing (HIP) has been an important manufacturing technology for steel and stainless steel alloys since about 1985. The manufacturing process involves inert gas atomization of powder, 3D CAD capsule design, sheet metal capsule fabrication and densification by HIP in very large pressure vessels. Since 1985, several thousand tonnes of parts have been produced. The major applications are found in the oil and gas industry especially in offshore applications, the industrial power generation industry, and traditional engineering industries. Typically, the components replace castings, forgings and fabricated parts and are produced in high alloy grades such as martensitic steels, austenitic stainless steels, duplex (ferritic/austenitic) stainless steels and nickel based superalloys. The application of PM/HIP near net shapes to pump barrels for medium to high pressure use has a number of advantages compared to the traditional forging and welding approach. First, the need for machining of the components is reduced to a minimum and welding during final assembly is reduced substantially. Mechanical properties of the PM/HIP parts are isotropic and equal to the best forged properties in the flow direction. This derives from the fine microstructure using powder powder and the uniform structure from the HIP process. Furthermore, when using the PM HIP process the parts are produced near net shape with supports, nozzles and flanges integrated. This significantly reduces manufacturing lead-time and gives greater design flexibility which improves cost for the final component. The PM HIP near net shape route has received approval from ASTM, NACE and API for specific steel, stainless steel and nickel base alloys. This paper reviews the manufacturing sequence for PM near net shapes and discusses the details of several successful applications. The application of the PM/HIP process to high pressure pump barrels is highlighted.


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