Comparative Study of Thermal Performance of Longitudinal and Transversal-Wavy Microchannel Heat Sinks for Electronic Cooling

2013 ◽  
Vol 135 (2) ◽  
Author(s):  
Gongnan Xie ◽  
Jian Liu ◽  
Yanquan Liu ◽  
Bengt Sunden ◽  
Weihong Zhang

Liquid cooling incorporating microchannels are used to cool electronic chips in order to remove more heat load. However, such microchannels are often designed to be straight with rectangular cross section. In this paper, on the basis of straight microchannels having rectangular cross section (SRC), longitudinal-wavy microchannel (LWC), and transversal microchannel (TWC) were designed, respectively, and then the corresponding laminar flow and heat transfer were investigated numerically. Among them, the channel wall of LWC undulates along the flow direction according to a sinusoidal function while the TWC undulates along the transversal direction. The numerical results show that for removing an identical heat load, the overall thermal resistance of the LWC is decreased with increasing inlet Reynolds number while the pressure drop is increased greatly, so that the overall thermal performance of LWC is inferior to that of SRC under the considered geometries. On the contrary, TWC has a great potential to reduce the pressure drop compared to SRC, especially for higher wave amplitudes at the same Reynolds number. Thus the overall thermal performance of TWC is superior to that of SRC. It is suggested that the TWC can be used to cool chips effectively with much smaller pressure drop penalty. In addition to the overall thermal resistance, other criteria of evaluation of the overall thermal performance, e.g., (Nu/Nu0)/(f/f0) and (Nu/Nu0)/(f/f0)1/3, are applied and some controversial results are obtained.

2012 ◽  
Vol 134 (4) ◽  
Author(s):  
Gongnan Xie ◽  
Jian Liu ◽  
Weihong Zhang ◽  
Bengt Sunden

With the increasing output power of the integrated circuit chips, the heat flux involved is being accordingly increased. In such situation, the air has almost reached its limit of cooling capacity, and thus the liquid cooling technology incorporating microchannel heat sinks is desired to cool the electronic chips in order to remove more heat loads. However, these microchannel heat sinks are often designed to be straight with rectangular cross section. In this study, on the basis of a straight microchannel having rectangular cross section, a kind of transversal wavy microchannel is designed and then the laminar flow and heat transfer are investigated numerically. It is shown that for removing the identical load, the transversal wavy microchannel has great potential to reduce pressure drop compared to the straight microchannel, especially for higher wave amplitude at the same Reynolds number, indicating the overall thermal performance of the transversal wavy microchannel is superior to the traditional straight rectangular microchannel. It is suggested such wavy microchannel can be used to cool chips effectively with much smaller pressure drop penalty.


Author(s):  
Gongnan Xie ◽  
Jian Liu ◽  
Weihong Zhang ◽  
Bengt Sundén

With the increasing output power of the integrated circuit chips, the heat flux involved is being accordingly increased. In such situation, the air has almost reached its limit of cooling capacity, and thus the liquid cooling technology incorporating microchannel heat sinks is desired to cool the electronic chips in order to remove more heat loads. However these microchannel heat sinks are often designed to be straight with rectangular cross section. In this study, on the basis of a straight microchannel having rectangular cross section, a kind of wavy microchannel is designed and then the laminar flow and heat transfer are investigated numerically. It is shown that for removing the identical load, the wavy microchannel has great potential to reduce pressure drop compared to the straight microchannel, especially for higher wave amplitude at the same Reynolds number, indicating the overall thermal performance of the wavy microchannel is superior to the traditional straight rectangular microchannel. It is suggested such wavy microchannel can be used to cool chips effectively with much smaller pressure drop penalty.


Author(s):  
Anas Alkhazaleh ◽  
Mohamed Younes El-Saghir Selim ◽  
Fadi Alnaimat ◽  
Bobby Mathew

Abstract This article discusses the mathematical modeling of a straight microchannel heat sink, embedded with pin-fins, for purposes of liquid cooling of microelectronic chips. The influence of three different geometrical parameters, pin fins’ diameter, pitch, and hydraulic diameter, on the heat sinks performance is studied. The studies are performed for Reynolds numbers varying from 250 to 2000, and the results are quantified based on thermal resistance and pressure drop. The heat sinks embedded with pin fins have better performance in terms of thermal resistance but at the same time have higher pressure drop. Studies revealed that increasing the pin fins’ diameter, pitch, and hydraulic diameter have an influence on the thermal resistance; the thermal resistance is found to be decreasing with increasing these parameters for the same Reynolds number. For the cases studied, the reduction in thermal resistance of straight microchannels embedded with pin fins varied from 18% to 60% compared with that of traditional straight microchannels for different heat sinks configurations and Reynolds number. On the other hand, the pressure drop is increasing with an increase in pin fins’ diameter and pitch, while it is found to be decreasing with increasing the hydraulic diameter.


Author(s):  
S Emami ◽  
MH Dibaei Bonab ◽  
M Mohammadiun ◽  
H Mohammadiun ◽  
M Sadi

Few papers investigated the effect of different nano-fluids and geometrical parameters of the micro channels on the performance of heat sinks. In this study, Nusselt number and pressure drop are investigated in differential geometry and Reynolds numbers. Then the effect of the micro-channel is studied for different heat flux. The results show that hexagonal micro-channels represents a better performance than the rectangular and the heat transfer of without using nano-particles in the hexagonal cross-section is about 9% higher than the rectangular cross-section and with the presence of nanoparticles (Al2O3 - CUO- TiO2, φ  =  4%), heat transfer is about 30 to 40% higher than the base liquid.


Author(s):  
Mostafa A. H. Abdelmohimen ◽  
Salem Algarni ◽  
Khalid Almutairi ◽  
Gulam M. S. Ahmed ◽  
Kashif Irshad ◽  
...  

Abstract The performance of the heat sink has been investigated as using rods through its fins. The shear-stress transport k–ω model is selected to carry out this study. Two different flow directions have been studied. Four cases are represented, including the baseline case which has no rods through the fins. Two, four, and six rods are used through the fins. Thermal resistance, pumping power, and Nusselt number have been represented and discussed through this study. The results show that as the number of rods increases, the thermal resistance decreases while the required pumping power increases. The impinging flow direction shows higher performance as compared with the suction flow direction. As the Reynolds number increases, the Nusselt number increases for all studied cases. The optimum case along with the studied range of Reynolds number and number of rods is case-2 (has four rods through fins).


Author(s):  
T. J. John ◽  
B. Mathew ◽  
H. Hegab

In this paper the authors are studying the effect of introducing S-shaped pin-fin structures in a micro pin-fin heat sink to enhance the overall thermal performance of the heat sinks. For the purpose of evaluating the overall thermal performance of the heat sink a figure of merit (FOM) term comprising both thermal resistance and pumping power is introduced in this paper. An optimization study of the overall performance based on the pitch distance of the pin-fin structures both in the axial and the transverse direction, and based on the curvature at the ends of S-shape fins is also carried out in this paper. The value of the Reynolds number of liquid flow at the entrance of the heat sink is kept constant for the optimization purpose and the study is carried out over a range of Reynolds number from 50 to 500. All the optimization processes are carried out using computational fluid dynamics software CoventorWARE™. The models generated for the study consists of two sections, the substrate (silicon) and the fluid (water at 278K). The pin fins are 150 micrometers tall and the total structure is 500 micrometer thick and a uniform heat flux of 500KW is applied to the base of the model. The non dimensional thermal resistance and nondimensional pumping power calculated from the results is used in determining the FOM term. The study proved the superiority of the S-shaped pin-fin heat sinks over the conventional pin-fin heat sinks in terms of both FOM and flow distribution. S-shaped pin-fins with pointed tips provided the best performance compared to pin-fins with straight and circular tips.


Entropy ◽  
2018 ◽  
Vol 21 (1) ◽  
pp. 16 ◽  
Author(s):  
Daxiang Deng ◽  
Guang Pi ◽  
Weixun Zhang ◽  
Peng Wang ◽  
Ting Fu

This work numerically studies the thermal and hydraulic performance of double-layered microchannel heat sinks (DL-MCHS) for their application in the cooling of high heat flux microelectronic devices. The superiority of double-layered microchannel heat sinks was assessed by a comparison with a single-layered microchannel heat sink (SL-MCHS) with the same triangular microchannels. Five DL-MCHSs with different cross-sectional shapes—triangular, rectangular, trapezoidal, circular and reentrant Ω-shaped—were explored and compared. The results showed that DL-MCHS decreased wall temperatures and thermal resistance considerably, induced much more uniform wall temperature distribution, and reduced the pressure drop and pumping power in comparison with SL-MCHS. The DL-MCHS with trapezoidal microchannels performed the worst with regard to thermal resistance, pressure drop, and pumping power. The DL-MCHS with rectangular microchannels produced the best overall thermal performance and seemed to be the optimum when thermal performance was the prime concern. Nevertheless, the DL-MCHS with reentrant Ω-shaped microchannels should be selected when pumping power consumption was the most important consideration.


Author(s):  
Yang Li ◽  
Hongwu Deng ◽  
Guoqiang Xu ◽  
Shuqing Tian

Rotation effects on heat transfer and pressure drop in a rotating two-pass square channel with ribs is experimentally investigated. The cooper plate heating technique is applied to obtain the regional average heat transfer coefficients. The Reynolds number and rotation number varies from 10000 to 60000, and 0 to 2.0, respectively. Rib turbulators are placed on the leading and trailing walls of the channel at an angle of 90 deg or 45 deg to the flow direction. The rib pitch-to-height (P/e) ratio is 10 and the height-to-hydraulic diameter (e/Dh) ratio is 0.1 for all tests. The detailed comparisons between smooth wall case and ribbed wall cases are presented. At stationary, increasing the Reynolds number decreases heat transfer and thermal performance ratios, but raises the friction factor ratios dramatically. Rotation shows the strongest effect on heat transfer in smooth case, and then 90 deg rib case, and the least in 45 deg rib case. Channel friction in smooth case is increased by rotation monotonously, but decreases with Ro in ribbed case when Ro increases up to 0.5. The similar thermal performances trends are observed for smooth and ribbed cases at rotation but with different peak point. The 45 deg rib channel has the superior thermal performance because it incurs the highest heat transfer and moderate pressure penalty.


Author(s):  
Yin Lam ◽  
Nicole Okamoto ◽  
Younes Shabany ◽  
Sang-Joon John Lee

Heat removal is an increasing engineering challenge for higher-density packaging of circuit components. Microchannel heat sinks with liquid cooling have been investigated to take advantage of high surface-to-volume ratio and higher heat capacity of liquids relative to gases. This study experimentally investigated heat removal by liquid cooling through shallow copperclad cavities with staggered pin-fin arrays. Cavities with pin-fins were fabricated by chemical etching of a copperclad layer (nominally 105 μm thick) on a printed-circuit substrate (FR-4). The overall etched cavity was 30 mm wide, 40 mm long, and 0.1 mm deep. The pins were 1.1 mm in diameter and were distributed in a staggered arrangement. The cavity was sealed with a second copperclad substrate using an elastomer gasket. This assembly was then connected to a syringe pump delivery system. Deionized water was used as the working fluid, with volumetric flow rate up to 1.5 mL/min. The heat sink was subjected to a uniform heat flux of 5 W on the underside. Performance of the heat sink was evaluated in terms of pressure drop and the convection thermal resistance. Pressure drop across the heat sinks was less than 10 kPa, dominated by wall surface area rather than the small surface area contributed by cylindrical pins. At low flow rate, caloric thermal resistance dominated the overall thermal resistance of the heat sink. When compared to a microchannel without pins, the pin-fin microchannel reduced convective thermal resistance of the heat sink by approximately a factor of 4.


Author(s):  
Hung-Yi Li ◽  
Ming-Hung Chiang ◽  
Chih-I Lee ◽  
Wen-Jei Yang

This work experimentally studies the thermal performance of plate-fin vapor chamber heat sinks using infrared thermography. The effects of the fin width, the fin height and the Reynolds number on the thermal performance are considered. The results show that generated heat is transferred more uniformly to the base plate by a vapor chamber heat sink than by a similar aluminum heat sink. Therefore, the maximum temperature is effectively reduced. The overall thermal resistance of the vapor chamber heat sink declines as the Reynolds number increases, but the strength of the effect falls. The effect of the fin dimensions on the thermal performance is stronger at a lower Reynolds number.


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