Improving Heat Transfer of Plate-Fin Heat Sinks Using Through Rod Configurations

Author(s):  
Mostafa A. H. Abdelmohimen ◽  
Salem Algarni ◽  
Khalid Almutairi ◽  
Gulam M. S. Ahmed ◽  
Kashif Irshad ◽  
...  

Abstract The performance of the heat sink has been investigated as using rods through its fins. The shear-stress transport k–ω model is selected to carry out this study. Two different flow directions have been studied. Four cases are represented, including the baseline case which has no rods through the fins. Two, four, and six rods are used through the fins. Thermal resistance, pumping power, and Nusselt number have been represented and discussed through this study. The results show that as the number of rods increases, the thermal resistance decreases while the required pumping power increases. The impinging flow direction shows higher performance as compared with the suction flow direction. As the Reynolds number increases, the Nusselt number increases for all studied cases. The optimum case along with the studied range of Reynolds number and number of rods is case-2 (has four rods through fins).

2021 ◽  
pp. 65-65
Author(s):  
Mostafa Abdelmohimen ◽  
Khalid Almutairi ◽  
Mohamed Elkotb ◽  
Hany Abdelrahman ◽  
Salem Algarni

Cutting fins of the plate heat sinks into multi-numbers of slides instead of one slide fin is a technique to improve the performance of the heat sink. One, two, three, and four slides have been studied numerically. The slides have been arranged in staggered arrangement. The study has been carried out on two different flow directions (impinging and parallel). The performance of the heat sink under the studied conditions has been represented through calculation of heat sink effectiveness, thermal resistance, pressure drop, pumping power, and Nusselt number. The studied range of Reynolds number is from 1333 to 5334. The results show that parallel flow gives lower thermal resistance than impinging flow for all studied cases. The pumping power required for high Reynolds number in case of parallel flow increases by around 155% with case-4 (four slides) as compared by case-1 (one slide). While it is slightly affected in case of impinging flow, using three slides with impinging flow represents an acceptable decrement in thermal resistance with low change in the required pumping power. In case of parallel flow, the resulting change in the heat sink performance, as the number of slides increases, is not proportional to the large increase in the pumping power.


Author(s):  
T. J. John ◽  
B. Mathew ◽  
H. Hegab

In this paper the authors are studying the effect of introducing S-shaped pin-fin structures in a micro pin-fin heat sink to enhance the overall thermal performance of the heat sinks. For the purpose of evaluating the overall thermal performance of the heat sink a figure of merit (FOM) term comprising both thermal resistance and pumping power is introduced in this paper. An optimization study of the overall performance based on the pitch distance of the pin-fin structures both in the axial and the transverse direction, and based on the curvature at the ends of S-shape fins is also carried out in this paper. The value of the Reynolds number of liquid flow at the entrance of the heat sink is kept constant for the optimization purpose and the study is carried out over a range of Reynolds number from 50 to 500. All the optimization processes are carried out using computational fluid dynamics software CoventorWARE™. The models generated for the study consists of two sections, the substrate (silicon) and the fluid (water at 278K). The pin fins are 150 micrometers tall and the total structure is 500 micrometer thick and a uniform heat flux of 500KW is applied to the base of the model. The non dimensional thermal resistance and nondimensional pumping power calculated from the results is used in determining the FOM term. The study proved the superiority of the S-shaped pin-fin heat sinks over the conventional pin-fin heat sinks in terms of both FOM and flow distribution. S-shaped pin-fins with pointed tips provided the best performance compared to pin-fins with straight and circular tips.


2013 ◽  
Vol 135 (2) ◽  
Author(s):  
Gongnan Xie ◽  
Jian Liu ◽  
Yanquan Liu ◽  
Bengt Sunden ◽  
Weihong Zhang

Liquid cooling incorporating microchannels are used to cool electronic chips in order to remove more heat load. However, such microchannels are often designed to be straight with rectangular cross section. In this paper, on the basis of straight microchannels having rectangular cross section (SRC), longitudinal-wavy microchannel (LWC), and transversal microchannel (TWC) were designed, respectively, and then the corresponding laminar flow and heat transfer were investigated numerically. Among them, the channel wall of LWC undulates along the flow direction according to a sinusoidal function while the TWC undulates along the transversal direction. The numerical results show that for removing an identical heat load, the overall thermal resistance of the LWC is decreased with increasing inlet Reynolds number while the pressure drop is increased greatly, so that the overall thermal performance of LWC is inferior to that of SRC under the considered geometries. On the contrary, TWC has a great potential to reduce the pressure drop compared to SRC, especially for higher wave amplitudes at the same Reynolds number. Thus the overall thermal performance of TWC is superior to that of SRC. It is suggested that the TWC can be used to cool chips effectively with much smaller pressure drop penalty. In addition to the overall thermal resistance, other criteria of evaluation of the overall thermal performance, e.g., (Nu/Nu0)/(f/f0) and (Nu/Nu0)/(f/f0)1/3, are applied and some controversial results are obtained.


Author(s):  
Marjan Goodarzi ◽  
Iskander Tlili ◽  
Zhe Tian ◽  
Mohammad Reza Safaei

Purpose This study aims to model the nanofluid flow in microchannel heat sinks having the same length and hydraulic diameter but different cross-sections (circular, trapezoidal and square). Design/methodology/approach The nanofluid is graphene nanoplatelets-silver/water, and the heat transfer in laminar flow was investigated. The range of coolant Reynolds number in this investigation was 200 ≤ Re ≤ 1000, and the concentrations of nano-sheets were from 0 to 0.1 vol. %. Findings Results show that higher temperature leads to smaller Nusselt number, pressure drop and pumping power, and increasing solid nano-sheet volume fraction results in an expected increase in heat transfer. However, the influence of temperature on the friction factor is insignificant. In addition, by increasing the Reynolds number, the values of pressure drop, pumping power and Nusselt number augments, but friction factor diminishes. Research limitations/implications Data extracted from a recent experimental work were used to obtain thermo-physical properties of nanofluids. Originality/value The effects of temperature, microchannel cross-section shape, the volume concentration of nanoparticles and Reynolds number on thermal and hydraulics behavior of the nanofluid were investigated. Results are presented in terms of velocity, Nusselt number, pressure drop, friction loss and pumping power in various conditions. Validation of the model against previous papers showed satisfactory agreement.


Author(s):  
Abdalla Gomaa ◽  
Wael IA Aly ◽  
Ashraf Mimi Elsaid ◽  
Eldesuki I Eid

In the present study, the thermo-fluid characteristics of a spirally coiled finned tube in cross flow were experimentally investigated. This investigation covered different design parameters such as curvature ratio, air velocity, flow direction, fin pitch and flow rate of chilled water on performance characteristics of the spirally coiled finned tube. The purpose was to evaluate this kind of the spirally finned-tube cooling coils with particular reference to bare coiled tube. Six test specimens were designed and manufactured with curvature ratios of 0.027, 0.03, 0.04, tube pitches of 18, 20, 30 mm and fin pitches of (33, 22, 11 mm). Experiments were carried out in a pilot wind tunnel with air Reynolds number ranging from 35,500 to 245,000. Two types of chilled water flow directions entering the spiral coil were tested at Reynolds number ranging from 5700 to 25,300, the first was inward flow direction and the other was to outward flow direction. The results revealed that the inward flow direction has significant enhancement effect on the Nusselt number compared with outward flow direction by 37.0% for tube pitch of 18 mm and curvature ratio of 0.027. The decrease of fin pitch enhances the Nusselt number by 21.92% on expense of friction factor by 10.9%. In the case of spirally coiled bare tube, the decreasing of the curvature ratio increases air side Nusselt number by 33.69% on expense of friction factor by 18.36%. General correlations of Nusselt number and air friction factor for bare and finned spirally coiled tube were correlated based on reported experimental data.


2005 ◽  
Vol 128 (6) ◽  
pp. 530-537 ◽  
Author(s):  
W. H. Shih ◽  
W. C. Chiu ◽  
W. H. Hsieh

This study investigates and demonstrates the two conflicting effects of the height on the cooling performance of aluminum-foam heat sinks, under the impinging-jet flow condition. In addition, the nonlocal thermal equilibrium phenomena are also investigated. When the H∕D (the height to diameter ratio) of the aluminum-foam heat sinks is reduced from 0.92 to 0.15, the Nusselt number of aluminum-foam heat sinks is found to first increase and then decrease. The increase in the Nusselt number is caused by the increased percentage of the cooling air reaching the top surface of the waste-heat generation block, resulting from the reduced flow resistance. The decrease in the Nusselt number is mainly caused by the reduction in the heat-transfer area between the cooling air and the solid phase of the aluminum-foam heat sink. As the porosity and pore density decrease, the Nusselt number increases and the convective heat transfer is enhanced. The correlation between the Nusselt and Reynolds numbers for each of the 15 samples studied in this work is reported. For samples with a H∕D>0.31, the temperature difference between the solid and gas phases of aluminum-foam heat sinks decreases with the increase of the distance from the heated surface. The non-local thermal equilibrium regime is observed to exist at low Reynolds number and small dimensionless height. On the other hand, for samples with a H∕D⩽0.31, the temperature difference first increases and then decreases with the increase of the distance from the heated surface; the maximum temperature difference is located at z∕H≒0.25 and is independent of the Reynolds number.


Author(s):  
H. Mohammed ◽  
T. Yusaf

This paper aims to investigate the effect of the flow pattern on the mixed convection heat transfer. A 28 thermocouples wire were installed along a 900mm copper tube to measure the temperature distribution. Three insulation layers of fiber glass, asbestos and gypsum were used to minimize to heat lost to the surrounding. A forced convection at the entrance region of a fully developed opposing laminar air flow was investigated to evaluate the flow direction effect on the Nusselt number. The investigation covered a wide range of Reynolds number from 410 to 1600 and heat flux varied from 63W/m2 to 1260W/m2, with different angles of tube inclination of 30°, 45°, 60°, and 90°. It was found that the surface temperature variation along the tube for opposed flow higher than the assisted flow but lower than the horizontal orientation. The Reynolds number has a significant effect on Nusselt number in opposed flow while the effect of Reynolds number was found to be small in the case of assisted flow. The Nusselt number values were lower for opposed flow than the assisted flow. The temperature profiles results have revealed that the secondary flows created by natural convection have a significant effect on the heat transfer process. The obtained average Nusselt number values were correlated by dimensionless groups as Log Nu against Log Ra/Re.


Author(s):  
Suabsakul Gururatana ◽  
Xianchang Li

Extended surfaces (fins) have been used to enhance heat transfer in many applications. In electronics cooling, fin-based heat sinks are commonly designed so that coolants (gas or liquid) are forced to pass through the narrow straight channel. To improve the overall heat sink performance, this study investigated numerically the details of heat sinks with interrupted and staggered fins cooled by forced convection. Long and narrow flow passages or channels are widely seen in heat sinks. Based on the fundamental theory of heat transfer, however, a new boundary layer can be created periodically with interrupted fins, and the entrance region can produce a very high heat transfer coefficient. The staggered fins can take advantage of the lower temperature flow from the upstream. The tradeoff is the higher pressure loss. A major challenge for heat sink design is to reduce the pressure loss while keeping the heat transfer rate high. The effect of fin shapes on the heat sink performance was also examined. Two different shapes under study are rectangular and elliptic with various gaps between the interrupted fins in the flow direction. In addition, studies were also conducted on the parametric effects of Reynolds number and gap length. It is observed that heat transfer increases with the Reynolds number due to the feature of developing boundary layer. If the same pressure drop is considered, the heat transfer rate of elliptic fins is higher than that of rectangular fins.


Entropy ◽  
2018 ◽  
Vol 21 (1) ◽  
pp. 16 ◽  
Author(s):  
Daxiang Deng ◽  
Guang Pi ◽  
Weixun Zhang ◽  
Peng Wang ◽  
Ting Fu

This work numerically studies the thermal and hydraulic performance of double-layered microchannel heat sinks (DL-MCHS) for their application in the cooling of high heat flux microelectronic devices. The superiority of double-layered microchannel heat sinks was assessed by a comparison with a single-layered microchannel heat sink (SL-MCHS) with the same triangular microchannels. Five DL-MCHSs with different cross-sectional shapes—triangular, rectangular, trapezoidal, circular and reentrant Ω-shaped—were explored and compared. The results showed that DL-MCHS decreased wall temperatures and thermal resistance considerably, induced much more uniform wall temperature distribution, and reduced the pressure drop and pumping power in comparison with SL-MCHS. The DL-MCHS with trapezoidal microchannels performed the worst with regard to thermal resistance, pressure drop, and pumping power. The DL-MCHS with rectangular microchannels produced the best overall thermal performance and seemed to be the optimum when thermal performance was the prime concern. Nevertheless, the DL-MCHS with reentrant Ω-shaped microchannels should be selected when pumping power consumption was the most important consideration.


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