Modeling and Analysis of Micro Hybrid Gas Spiral-Grooved Thrust Bearing for Microengine

2013 ◽  
Vol 135 (12) ◽  
Author(s):  
Xiao-Qing Zhang ◽  
Xiao-Li Wang ◽  
Ren Liu ◽  
Yu-Yan Zhang
Keyword(s):  
Thrust Bearing ◽  
Load Capacity ◽  
Perturbation Technique ◽  
Dynamic Performance ◽  
Mems Devices ◽  
Modeling And Analysis ◽  
Rotating Speed ◽  
Power Mems ◽  
Hybrid Bearing ◽  
Rarefaction Effects

The micro hybrid spiral-grooved thrust bearing is a promising candidate to support the rotating elements in power MEMS devices such as micro gas turbine engines. However, the realization of hybrid thrust bearings has encountered a number of technical challenges due to the very high rotating speed and DN number (the product of the inner diameter and the rotational speed of the bearing, mm · rpm) to achieve high power density, the super thin gas film between rotors and thrust pad, and the relative large fabrication uncertainties according to the imperfection of the fabrication technology. In this paper, the configuration of a micro hybrid spiral-grooved thrust bearing for power MEMS is designed, and the steady and dynamic characteristics of this kind of bearing are then analyzed comprehensively, with the consideration of both the rarefaction effects and the influence of potential microfabrication defects. The nonlinear equations of molecular gas-film lubrication describing the gas rarefaction effects in a micro hybrid bearing are discretized by the finite volume method and solved by the Newton–Raphson techniques. The small perturbation technique is employed to study the dynamic behavior of a micro hybrid bearing. The results show that the micro hybrid thrust bearing exhibits better steady-state and dynamic performance than the existing micro hydrodynamic and hydrostatic bearings and that the hybrid bearings are likelier to be stable than their hydrodynamic counterparts, especially when the frequency number is high. The load capacity of the micro hybrid bearing increases slightly with the number of orifices and gradually with the diameter ratio of the orifice. The microfabrication defects of clogged orifices could lessen the load capacity and the dynamic coefficients of the hybrid thrust bearing. The model developed in this paper can serve as a useful tool to provide insight into micro hybrid gas thrust bearing-rotor systems.

scholarly journals Dynamic Modelling and Analysis of the Microsegment Gear

2016 ◽  
Vol 2016 ◽  
pp. 1-13 ◽  
Author(s):  
Yangshou Xiong ◽  
Kang Huang ◽  
Tao Wang ◽  
Qi Chen ◽  
Rui Xu
Keyword(s):  
High Speed ◽  
Load Capacity ◽  
Dynamic Performance ◽  
Dynamic Modelling ◽  
Weight Ratio ◽  
Load Condition ◽  
Main Idea ◽  
Heavy Load ◽  
Rotating Speed ◽  
Involute Gear

The development of technology requires higher load capacity, rotating speed, power-weight ratio, lower vibration, and noise with respect to the gear transmission. The new type microsegment gear’s tooth profile curve is composed of many microsegments. Previous researches indicate that the microsegment gear has a good static performance, while the dynamic behavior of the microsegment gear has never been investigated. This paper will focus on the dynamic performance of the gear. The profile deviation between microsegment gear and involute gear is regarded as a displacement excitation in the proposed dynamic model. The numerical analysis for three cases is conducted and the results shows that, in low-speed and heavy-load, medium-speed and medium-load conditions, microsegment gear and involute gear both exhibit a good performance, while, in high-speed and heavy-load condition, microsegment gear has a better performance than that of involute gear. The influence of backlash on the dynamic performance is also studied. It is found that the variation of backlash does not change the type of motion, but the vibration amplitude and the stability of the motion are much affected. The main idea in this paper is supposed to provide a novel method for the precision grinding of the microsegment gear.

Dynamics modeling and analysis of a four-wheel independent motor-drive virtual-track train

2020 ◽  
pp. 146441932096401
Author(s):  
Zhonghui Yin ◽  
Jiye Zhang ◽  
Haiying Lu ◽  
Weihua Zhang
Keyword(s):  
High Speed ◽  
Load Capacity ◽  
Dynamic Performance ◽  
Spatial Dynamics ◽  
Dynamic Responses ◽  
Dynamics Modeling ◽  
Dynamics Model ◽  
Coupling Effects ◽  
Dynamic Interactions ◽  
Modeling And Analysis

Due to urbanisation and the economic challenges of traffic, it is urgently necessary to develop an environmentally friendly virtual-track train with suitable speed, high load capacity and low construction cost in China. To guide the design and evaluate this train’s dynamic behaviour, a spatial-dynamics model has been developed based on the dynamics theory and tyre-road interaction. The proposed dynamics model comprises mechanical vehicle systems, traction and braking characteristics and tyre-road dynamic interactions. The coupling effects amongst those systems of virtual track train are derived theoretically for the first time. The nonlinear characteristics of the tyre are modelled by the transit tyre-magic formula with consideration of road irregularities. Based on a designed PID controller and the comprehensive dynamics model, the dynamic performance of the system can be revealed considering motion coupling effects and complicated excitations, especially under traction and braking conditions. The dynamic responses of whole virtual track train can be obtained by numerical integration under different conditions. The vibration characteristics of such train are assessed under running at a constant speed and during the traction/braking process. The results show that the vibrations of the vehicle system are significantly influenced by road irregularities, especially at high speed ranges. The motions and vibrations of different components are intensive coupled, which should not to be neglected in the dynamics assessment of the virtual track train. Besides, the dynamics model can also be applied to dynamics-related assessment (fatigue, strength and some damage conditions, et al.) and parameter optimisation of the virtual-track train.

Inertia Effects in MHD Hydrostatic Thrust Bearing

1969 ◽  
Vol 91 (4) ◽  
pp. 589-596 ◽  
Author(s):  
S. Kamiyama
Keyword(s):  
Analytical Study ◽  
Good Accuracy ◽  
Thrust Bearing ◽  
Axial Magnetic Field ◽  
Load Capacity ◽  
Frictional Torque ◽  
Inertia Effects ◽  
Rotating Speed ◽  
Parallel Disks ◽  
Limiting Case

An approximate analytical study is made of inertia effects in magnetohydrodynamic lubrication flow between two parallel disks, one of which rotates at a constant angular velocity in an axial magnetic field. Fairly good accuracy of the approximate solution is confirmed in the special limiting case of zero rotating speed. By the numerical examples, the inertia effects on pressure distribution, load capacity, and frictional torque of the bearing are clearly shown.

Passive Magnetic Bearing Design for a Small Wind Generator System

2011 ◽  
Vol 145 ◽  
pp. 174-178
Author(s):  
Yi Hua Fan ◽  
Ying Tsun Lee ◽  
Chung Chun Wang ◽  
Yi Lin Liao
Keyword(s):  
Wind Speed ◽  
Thrust Bearing ◽  
Load Capacity ◽  
Magnetic Bearing ◽  
Element Analysis ◽  
Generator System ◽  
Traditional System ◽  
Wind Generator ◽  
Bearing Design ◽  
Hybrid Bearing

A passive magnetic thrust bearing for a small vertical wind generator system is considered in this paper. The passive magnetic bearing is designed to reduce the axial load of the rotor system. The load capacity of the passive magnetic bearing is analyzed by finite element analysis software. From the simulation results, a suitable solution for the passive magnets of the test wind generator system is verified to be 225.6N with about a 2mm air gap. The experiment results show that a wind generator system with the additional passive magnetic bearing can start at a lower wind speed and transfers more power to the generator. The proposed hybrid bearing system can increase efficiency by 20%~50%, as compared with a traditional system supported by roller bearings at the same wind speed.

scholarly journals Improvement on Load-Induced Cascading Failure in Asymmetrical Interdependent Networks: Modeling and Analysis

2015 ◽  
Vol 2015 ◽  
pp. 1-10 ◽  
Author(s):  
Haiyan Han ◽  
Rennong Yang
Keyword(s):  
Load Capacity ◽  
Small World ◽  
Cascading Failure ◽  
Modeling And Analysis ◽  
Interdependent Networks ◽  
Interdependent Network ◽  
Capacity Model ◽  
Weight Structure ◽  
Edge Failure ◽  
Asymmetrical Model

Many real-world systems can be depicted as interdependent networks and they usually show an obvious property of asymmetry. Furthermore, node or edge failure can trigger load redistribution which leads to a cascade of failure in the whole network. In order to deeply investigate the load-induced cascading failure, firstly, an asymmetrical model of interdependent network consisting of a hierarchical weighted network and a WS small-world network is constructed. Secondly, an improved “load-capacity” model is applied for node failure and edge failure, respectively, followed by a series of simulations of cascading failure over networks in both interdependent and isolated statuses. The simulation results prove that the robustness in isolated network changes more promptly than that in the interdependent one. Network robustness is positively related to “capacity,” but negatively related to “load.” The hierarchical weight structure in the subnetwork leads to a “plateau” phenomenon in the progress of cascading failure.

Numerical and experimental studies on the thermal and static characteristics of multi-leaf foil thrust bearing

2021 ◽  
pp. 135065012110110
Author(s):  
Yu Guo ◽  
Yu Hou ◽  
Qi Zhao ◽  
Xionghao Ren ◽  
Shuangtao Chen ◽  
...  
Keyword(s):  
High Speed ◽  
Thrust Bearing ◽  
Load Capacity ◽  
Failure Process ◽  
Experimental Studies ◽  
Elastic Model ◽  
Static Characteristics ◽  
Bearing Load ◽  
Foil Thrust Bearing ◽  
Cooling Air

Foil bearing is considered to be a promising supporting technology in high-speed centrifugal machinery. Due to the high-speed shearing effect in the viscous lubricant film, heat generation could not be ignored. In this paper, a thermo-elastic model of the multi-leaf foil thrust bearing is proposed to predict its thermal and static characteristics. In the model, modified Reynolds equation, energy equation, and Kirchhoff equation are solved in a coupling way. The contact area between the foil and welding plate is taken into account. Besides, the effect of cooling air on the bearing temperature is investigated. The ultimate load capacity and transient overload failure process of the bearing is analyzed and discussed. The effect of rotation speed on the bearing temperature is more obvious than that of the bearing load. The bearing temperature drops obviously by introducing the cooling air, and the cooling effect is improved with the supply pressure. The transient overload failure of the bearing occurs when the bearing load exceeds the ultimate value.

Numerical Analysis of a Coupled Porous Journal and Thrust Bearing System

2005 ◽  
Vol 127 (1) ◽  
pp. 120-129 ◽  
Author(s):  
Takuji Kobayashi ◽  
Hiroshi Yabe
Keyword(s):  
Thrust Bearing ◽  
Dynamic Performance ◽  
Internal Flow ◽  
Disk Drive ◽  
Rotating Shaft ◽  
Static And Dynamic Characteristics ◽  
Bottom Face ◽  
Magnetic Hard Disk ◽  
Bearing System ◽  
Porous Sleeve

A numerical model has been developed to analyze both static and dynamic characteristics of a coupled porous journal and thrust bearing system that is used to support a rotating shaft in a magnetic hard disk drive. The analyzed system is composed of a porous sleeve, a herringbone-grooved solid thrust plate and a flanged shaft, where the bottom end is closed to form a cantilever spindle. The inner surface and the bottom face of the porous sleeve operate as a herringbone-grooved journal and thrust bearing, respectively. The model is based on the narrow groove theory for the bearing oil film, and Darcy’s law for the internal flow in the porous sleeve. The pressure distribution, static equilibrium position of the shaft and dynamic coefficients are obtained under a given external axial load. There exists a window of permeability of the porous sleeve that presents significant advantage to prevent the creation of a sub-ambient condition and to maintain a large thrust bearing film thickness at the expense of some loss of dynamic performance.

An Accurate Solution of the Gas Lubricated, Flat Sector Thrust Bearing

1977 ◽  
Vol 99 (1) ◽  
pp. 82-88 ◽  
Author(s):  
I. Etsion ◽  
D. P. Fleming
Keyword(s):  
Film Thickness ◽  
Thrust Bearing ◽  
Load Capacity ◽  
Thickness Distribution ◽  
Maximum Load ◽  
Accurate Solution ◽  
Operating Conditions ◽  
Thrust Bearings ◽  
Practical Design ◽  
Minimum Film Thickness

A flat sector shaped pad geometry for gas lubricated thrust bearings is analyzed considering both pitch and roll angles of the pad and the true film thickness distribution. Maximum load capacity is achieved when the pad is tilted so as to create a uniform minimum film thickness along the pad trailing edge. Performance characteristics for various geometries and operating conditions of gas thrust bearings are presented in the form of design curves. A comparison is made with the rectangular slider approximation. It is found that this approximation is unsafe for practical design, since it always overestimates load capacity.

Additively Manufactured Compliant Hybrid Gas Thrust Bearing for SCO2 Turbomachinery: Design and Proof of Concept Testing

2021 ◽  
Author(s):  
Bugra Ertas
Keyword(s):  
Thrust Bearing ◽  
Nonlinear Behavior ◽  
Squeeze Film ◽  
Outer Diameter ◽  
Proof Of Concept ◽  
Unit Load ◽  
Rotating Speed ◽  
Load Carrying ◽  
New Type ◽  
Turbomachinery Design

Abstract The following paper presents a new type of gas lubricated thrust bearing fabricated using additive manufacturing or direct metal laser melting (DMLM). The motivation for the new bearing concept is derived from the need for highly efficient supercritical carbon dioxide turbomachinery in the mega-watt power range. The paper provides a review of existing gas thrust bearing technologies, outlines the need for the new DMLM concept, and discusses proof of concept testing results. The new concept combines hydrostatic pressurization with individual flexibly mounted pads using hermetic squeeze film dampers in the bearing-pad support. Proof-of-concept testing in air for a 6.8" (173mm) outer diameter thrust bearing was performed; with loads up to 1,500 lbs (6.67kN) and a rotating speed of 10krpm (91 m/s tip speed). The experiments were performed with a bent shaft resulting in thrust runner axial vibration magnitudes of 2.9mils (74microns) p-p and dynamic thrust loads of 270 lbs (1.2kN) p-p. In addition, force deflection characteristics of the bearing system are presented for an inlet hydrostatic pressure of 380psi (2.62MPa). Results at 10krpm show that the pad support architecture was able to sustain high levels of dynamic misalignment equaling 6 times the nominal film clearance while demonstrating a unit load carrying capacity of 55psi (0.34Mpa). Gas-film force-deflection tests portrayed nonlinear behavior like a hardening spring, while the pad support stiffness was measured to be linear and independent of film thickness.

Nanoparticles-Laden Gas Film in Aerostatic Thrust Bearing

2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Zhiru Yang ◽  
Dongfeng Diao ◽  
Xue Fan ◽  
Hongyan Fan
Keyword(s):  
Effective Viscosity ◽  
Flow Model ◽  
Thrust Bearing ◽  
Volume Fraction ◽  
Load Capacity ◽  
Sio2 Nanoparticles ◽  
Enhancement Effect ◽  
The Novel ◽  
Two Phase ◽  
Air Film

Nanoparticles-laden gas film (NLGF) was formed by adding SiO2 nanoparticles with volume fraction in the range of 0.014–0.330% and size of 30 nm into the air gas film in a thrust bearing. An effective viscosity of the gas-solid two phase lubrication media was introduced. The pressure distribution in NLGF and the load capacity of the thrust bearing were calculated by using the gas-solid two phase flow model with the effective viscosity under the film thicknesses range of 15–60 μm condition. The results showed that the NLGF can increase the load capacity when the film thickness is larger than 30 μm. The mechanism of the enhancement effect of load capacity was attributed to the increase of the effective viscosity of the NLGF from the pure air film, and the novel lubrication media of the NLGF can be expected for the bearing industry application.

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