Experimental Investigation of Horizontal Gas–Liquid Stratified and Annular Flow Using Wire-Mesh Sensor

2014 ◽  
Vol 136 (12) ◽  
Author(s):  
Ronald E. Vieira ◽  
Netaji R. Kesana ◽  
Carlos F. Torres ◽  
Brenton S. McLaury ◽  
Siamack A. Shirazi ◽  
...  

Stratified and annular gas–liquid flow patterns are commonly encountered in many industrial applications, such as oil and gas transportation pipelines, heat exchangers, and process equipment. The measurement and visualization of two-phase flow characteristics are of great importance as two-phase flows persist in many fluids engineering applications. A wire-mesh sensor (WMS) technique based on conductance measurements has been applied to investigate two-phase horizontal pipe flow. The horizontal flow test section consisting of a 76.2 mm ID pipe, 18 m long was employed to generate stratified and annular flow conditions. Two 16 × 16 wire configuration sensors, installed 17 m from the inlet of the test section, are used to determine the void fraction within the cross section of the pipe and determine interface velocities between the gas and liquid. These physical flow parameters were extracted using signal processing and cross-correlation techniques. In this work, the principle of WMS and the methodology of flow parameter extraction are described. From the obtained raw data time series of void fraction, cross-sectional mean void fraction, time averaged void fraction profiles, interfacial structures, and velocities of the periodic structures are determined for different liquid and gas superficial velocities that ranged from 0.03 m/s to 0.2 m/s and from 9 m/s to 34 m/s, respectively. The effects of liquid viscosity on the measured parameters have also been investigated using three different viscosities.

Author(s):  
Josep Escrig Escrig ◽  
Buddhika Hewakandamby ◽  
Georgios Dimitrakis ◽  
Barry Azzopardi

Intermittent gas and liquid two-phase flow was generated in a 6 m × 67 mm diameter pipe mounted rotatable frame (vertical up to −20°). Air and a 5 mPa s silicone oil at atmospheric pressure were studied. Gas superficial velocities between 0.17 and 2.9 m/s and liquid superficial velocities between 0.023 and 0.47 m/s were employed. These runs were repeated at 7 angles making a total of 420 runs. Cross sectional void fraction time series were measured over 60 seconds for each run using a Wire Mesh Sensor and a twin plane Electrical Capacitance Tomography. The void fraction time series data were analysed in order to extract average void fraction, structure velocities and structure frequencies. Results are presented to illustrate the effect of the angle as well as the phase superficial velocities affect the intermittent flows behaviour. Existing correlations suggested to predict average void fraction and gas structures velocity and frequency in slug flow have been compared with new experimental results for any intermittent flow including: slug, cap bubble and churn. Good agreements have been seen for the gas structure velocity and mean void fraction. On the other hand, no correlation was found to predict the gas structure frequency, especially in vertical and inclined pipes.


2016 ◽  
Vol 40 (3) ◽  
pp. 746-761 ◽  
Author(s):  
Weiling Liu ◽  
Chao Tan ◽  
Feng Dong

Two-phase flow widely exists in many industries. Understanding local characteristics of two-phase flow under different flow conditions in piping systems is important to design and optimize the industrial process for higher productivity and lower cost. Air–water two-phase flow experiments were conducted with a 16×16 conductivity wire-mesh sensor (WMS) in a horizontal pipe of a multiphase flow facility. The cross-sectional void fraction time series was analysed by the probability density function (PDF), which described the void fraction fluctuation at different flow conditions. The changes and causes of PDFs during a flow regime transition were analysed. The local structure and flow behaviour were characterized by the local flow spectrum energy analysis and the local void fraction distribution (horizontal, vertical and radial direction) analysis. Finally, three-dimensional transient flow fluctuation energy evolution and characteristic scale distribution based on wavelet analysis of air–water two-phase flow were presented, which revealed the structural features of each phase in two-phase flow.


Author(s):  
Sira Saisorn ◽  
Somchai Wongwises

The experimental investigation is performed to study two-phase flow pattern, void fraction and pressure drop characteristics in a vertical micro-channel. The test section is a fused silica tube with a diameter of 0.53 mm and a length of 320 mm. Air and water are used as working fluid which is introduced to the test section in vertical upward direction. The test runs are done at superficial velocities of gas and liquid ranging respectively from 0.375 to 21.187 m/s and 0.004 to 2.436 m/s. Stereozoom microscope mounted together with camera are employed to conduct flow visualization from which slug flow, throat-annular flow, churn flow, annular flow and annular-rivulet flow are observed. Based on image analysis, void fraction data are obtained and found to be linear relationship with volumetric quality. The frictional pressure drop is relatively high when the formation of churn flow is established. Besides, the two-phase frictional multiplier is found to be strongly dependent on both mass flux and flow pattern.


Author(s):  
Étienne Lessard ◽  
Jun Yang

In support of a header/feeder phenomena study, an adiabatic, near-atmospheric, air-water flow loop was commissioned simulating a single feeder of a Pressurized Heavy Water Reactor’s primary heat transport system under a postulated Loss of Coolant Accident scenario. An extensive database in representative two-phase flow conditions was collected, 750 tests in total, in order to create a two-phase flow map to be used in the more complex geometries such as header/feeder systems. The flow loop consists of two vertical test sections, for upwards and downwards flow, and one horizontal test section, each with an inner diameter of 32 mm and at least 120 diameters in length. Superficial velocities extended up to 6 m/s for the water and 10 m/s for the air. Void fraction was measured by means of quick-closing valves and a pair of wire-mesh sensors (WMS) in each test section. Two-phase repeatability tests showed that the liquid and gas superficial velocities varied by 1.1% and 0.6% at reference conditions of 2.0 and 2.8 m/s, respectively. The corresponding void fraction measurements varied for the quick-closing valves by at most 6.8%, which indicates a low sensitivity to the closure time of the valves and an appropriate axial distance between them, and 2.3% for the WMS. For both measurement techniques, the largest variations occurred in the vertical downwards test section. For the formal two-phase tests, over 600 distinct flow conditions were performed. The results showed that the two measurement techniques agreed within 5% at high void fractions and low liquid flow rates in vertical flow. For all other cases corresponding to the transitional or dispersed bubbly flow regime, the WMS over-estimated the void fraction by a consistent bias. An empirical correction is proposed, with a root-mean-square error of 6.6% across all tests. The void fraction map resulting from this database provides validation for the WMS measurements, a quantitative assessment of its uncertainty and range of applicability, and will be used as a reference in future tests under similar scale and flow conditions.


Sensors ◽  
2019 ◽  
Vol 19 (14) ◽  
pp. 3178 ◽  
Author(s):  
Haochi Wu ◽  
Quansheng Duan

The carbon capture and storage (CCS) system has the potential to reduce CO2 emissions from traditional energy industries. In order to monitor and control the CCS process, it is essential to achieve an accurate measurement of the gas void fraction in a two-phase CO2 flow in transportation pipelines. This paper presents a novel instrumentation system based on the laser attenuation technique for the gas void fraction measurement of the two-phase CO2 flow. The system includes an infrared laser source and a photodiode sensor array. Experiments were conducted on the horizontal and vertical test sections. Two Coriolis mass flowmeters are respectively installed on the single-phase pipelines to obtain the reference gas void fraction. The experimental results obtained show that the proposed method is effective. In the horizontal test section, the relative errors of the stratified flow are within ±8.3%, while those of the bubble flow are within ±10.6%. In the vertical test section, the proposed method performs slightly less well, with relative errors under ±12.2%. The obtained results show that the measurement system is capable of providing an accurate measurement of the gas void fraction of the two-phase CO2 flow and a useful reference for other industrial applications.


2020 ◽  
Vol 10 (5) ◽  
pp. 6165-6171
Author(s):  
L. A. Abdulkareem

The characteristics of flow configuration in pipes are very important in the oil industry due to its role in governing equipment design. In vertical risers, many flow configurations could be observed such as bubbly, slug, churn, and annular flow. In this project, two tomographic techniques have been applied simultaneously to the flow in a vertical riser: the Electrical Capacitance Tomography (ECT) technique and the Capacitance Wire Mesh Sensor (WMS) technique. The employed pipe diameter was 50mm and the superficial studied velocities were 0.06-3.0m/s for gas and 0.06-0.4m/s for oil. Several techniques have been used to analyze the output data of the two tomography techniques such as time series of cross-sectional averaged void fraction, Probability Density Function (PDF), image reconstruction, and liquid hold-up profile. The averaged void fractions were calculated from the output signal of the two measurement techniques and plotted as functions of the superficial velocity of the gas. The flow patterns were identified from the PDF of the averaged void fraction. In addition, it was found that both tomographic techniques are reliable in identifying the flow regimes in pipes.


2021 ◽  
Vol 655 (1) ◽  
pp. 012024
Author(s):  
O.H. Ajesi ◽  
M.B. Latif ◽  
S.T. Gbenu ◽  
C. A. Onumejor ◽  
M. K. Fasasi ◽  
...  

Author(s):  
Ahmet Selim Dalkilic ◽  
Suriyan Laohalertdecha ◽  
Somchai Wongwises

Void fractions are determined in vertical downward annular two-phase flow of R134a inside 8.1 mm i.d. smooth tube. The experiments are done at average saturated condensing temperatures of 40 and 50°C. The average qualities are between 0.84–0.94. The mass fluxes are around 515 kg m−2s−1. The experimental setup is explained elaborately. Comparisons between the void fraction determined from 35 void fraction correlations are done. According to the use of various horizontal and vertical annular flow void fraction models together with the present experimental condensation heat transfer data, similar void fraction results were obtained mostly for the smooth tube. The experimental friction factors obtained from void fraction correlations are compared with the friction factors determined from graphical information provided by Bergelin et. al. Effect of void fraction alteration on the momentum pressure drop is also presented.


Author(s):  
Hideo Ide ◽  
Kentaro Satonaka ◽  
Tohru Fukano

Experiments were performed to obtain, analyze and clarify the mean void fraction, the mean liquid holdup, and the liquid slug velocity and the air-water two-phase flow patterns in horizontal rectangular microchannels, with the dimensions equal to 1.0 mm width × 0.1 mm depth, and 1.0 mm width × 0.2 mm depth, respectively. The flow patterns such as bubble flow, slug flow and annular flow were observed. The microchannel data showed similar data patterns compared to those in minichannels with the width of 1∼10mm and the depth of 1mm which we had previously reported on. However, in a 1.0 × 0.1 mm microchannel, the mean holdup and the base film thickness in annular flow showed larger values because the effects of liquid viscosity and surface tension on the holdup and void fraction dominate. The remarkable flow characteristics of rivulet flow and the flow with a partial dry out of the channel inner wall were observed in slug flow and annular flow patterns in the microchannel of 0.1 mm depth.


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