Heat Transfer Enhancement Due to Coolant Extraction on the Cold Side of Effusion Cooling Plates

Author(s):  
Riccardo Da Soghe ◽  
Antonio Andreini ◽  
Bruno Facchini ◽  
Lorenzo Mazzei

Effusion cooling represents one of the most innovative techniques to limit and control the metal temperature of combustors liner, and recently, attention has been paid by the scientific community on the characterization and the definition of design practices of such devices. Most of these studies were focused on the heat transfer on the hot side of effusion cooling plates, while just few contributions deal with the effusion plates cold side convective cooling. This paper reports a numerical survey aimed at the characterization of the convective cooling at the effusion plates cold side. Several effusion holes spacing is accounted for in conjunction with representative operating conditions. The study led to the development of an empirical correlation for the prediction of the cold side heat transfer coefficient enhancement factor, EF: it expresses the EF related to each extraction hole as a function of the pressure ratio β and the effusion plate porosity factor σ.

Author(s):  
R. Da Soghe ◽  
A. Andreini ◽  
B. Facchini ◽  
L. Mazzei

Effusion cooling represents one the most innovative technique to limit and control the metal temperature of aero-engine combustors liner and, recently, attention has been paid by the scientific community on the characterization and the definition of design practices of such devices. Most of these studies were focused on the heat transfer on the hot side of effusion cooling plates while just few contributions deal with the effusion plates cold side convective cooling. This paper reports a numerical survey aimed at the characterization of the convective cooling at the effusion plates cold side. Several effusion holes spacing are accounted for in conjunction with representative operating conditions. The study led to the development of an empirical correlation for the prediction of the cold side heat transfer coefficient enhancement factor EF: it expresses the EF related to each extraction hole as a function of the pressure ratio β and the effusion plate porosity factor.


Author(s):  
Riccardo Da Soghe ◽  
Cosimo Bianchini ◽  
Jacopo D’Errico

This paper deals with a numerical study aimed at the validation of a computational procedure for the aerothermal characterization of pre-swirl systems employed in axial gas turbines. The numerical campaign focused on an experimental facility which models the flow field inside a direct-flow pre-swirl system. Steady and unsteady simulation techniques were adopted in conjunction with both a standard two-equations RANS/URANS modelling and more advanced approaches such as the Scale-Adaptive-Simulation principle, the SBES and LES. The comparisons between CFD and experiments were done in terms of swirl number development, static and total pressure distributions, receiving holes discharge coefficient and heat transfer on the rotor disc surface. Several operating conditions were accounted for, spanning 0.78·106<Reφ<1.21·106 and 0.123<λt<0.376. Overall the steady-state CFD predictions are in good agreement with the experimental evidences even though it is not able to confidently mimic the experimental swirl and pressure behaviour in some regions. Although the use of unsteady sliding mesh and direct turbulence modelling, would in principle increase the insight in the physical phenomenon, from a design perspective the tradeoff between accuracy and computational costs is not always favourable.


Author(s):  
Michael Maurer ◽  
Uwe Ruedel ◽  
Michael Gritsch ◽  
Jens von Wolfersdorf

An experimental study was conducted to determine the heat transfer performance of advanced convective cooling techniques at the typical conditions found in a backside cooled combustion chamber. For these internal cooling channels, the Reynolds number is usually found to be above the Reynolds number range covered by available databases in the open literature. As possible candidates for an improved convective cooling configuration in terms of heat transfer augmentation and acceptable pressure drops, W-shaped and WW-shaped ribs were considered for channels with a rectangular cross section. Additionally, uniformly distributed hemispheres were investigated. Here, four different roughness spacings were studied to identify the influence on friction factors and the heat transfer enhancement. The ribs and the hemispheres were placed on one channel wall only. Pressure losses and heat transfer enhancement data for all test cases are reported. To resolve the heat transfer coefficient, a transient thermocromic liquid crystal technique was applied. Additionally, the area-averaged heat transfer coefficient on the W-shaped rib itself was observed using the so-called lumped-heat capacitance method. To gain insight into the flow field and to reveal the important flow field structures, numerical computations were conducted with the commercial code FLUENT™.


Author(s):  
Yuting Jiang ◽  
Qun Zheng ◽  
Guoqiang Yue ◽  
Ping Dong ◽  
Jie Gao ◽  
...  

The idea of utilizing a finely dispersed water-in-air mixture has been proven to be a feasible technique to produce very high cooling rates. The accuracy of numerical simulation program for conjugate heat transfer methodology is verified with the Mark II transonic high pressure turbine stator which is cooled by internal convection through radial round pipes, and different turbulence models and transition models are employed to analyze the influence on results. On the basis of it, the mist cooling is simulated under typical gas turbine operating conditions for internal convective cooling to discuss the improvement of cooling performance. Though the results indicate that mist cooling can decrease the temperature of boundary layer without impact on the temperature of the mainstream and the thickness of boundary layer, the cooling capacity is limited by inadequate evaporation of mist. Considering the distribution of thermal stress and mist evaporation, a compound cooling blade of film cooling with trailing edge ejection is acquired which is modified from the blade of Mark II internal convective cooling; the effects of various parameters including mist concentration and mist diameter on the improvement of cooling performance are investigated, meanwhile the impact of curvature on cooling efficiency and mist trajectory is analyzed finally.


Author(s):  
Alberto Cavallini ◽  
Davide Del Col ◽  
Luca Doretti ◽  
Simone Mancin ◽  
Luisa Rossetto ◽  
...  

Microfins tubes are largely used in refrigeration industry for in-tube refrigerant condensation, because of the heat transfer enhancement when compared to equivalent smooth tubes under the same operating conditions. But not much evidence about the effect of microfins on the condensation flow patterns is available in the open literature. There is agreement in the open literature that the mechanisms of heat transfer are intimately linked with the prevailing two-phase flow regime. The present authors have recently measured the heat transfer coefficient during condensation of R410A in a microfin tube. The heat transfer enhancement in this tube can be experimentally evaluated by comparing those coefficients to the ones measured by Cavallini et al. (2001) in a plain tube, at the same operating conditions. The same operative conditions (saturation temperature, vapor quality and mass flux), occurring during the heat transfer measurements, were reproduced in a different section for visualization of flow patterns during condensation of R410A. The flow visualization has been carried out both in the plain tube and in the microfin tube. The objective of the present paper is to present the heat transfer enhancement during condensation of R410A and to show the flow visualized at the same operating condition for both the smooth and the microfin tube, aiming to link the heat transfer enhancement to the flow pattern variation.


2009 ◽  
Vol 131 (2) ◽  
Author(s):  
James A. Tallman ◽  
Charles W. Haldeman ◽  
Michael G. Dunn ◽  
Anil K. Tolpadi ◽  
Robert F. Bergholz

This paper presents both measurements and predictions of the hot-gas-side heat transfer to a modern, 112 stage high-pressure, transonic turbine. Comparisons of the predicted and measured heat transfer are presented for each airfoil at three locations, as well as on the various endwalls and rotor tip. The measurements were performed using the Ohio State University Gas Turbine Laboratory Test Facility (TTF). The research program utilized an uncooled turbine stage at a range of operating conditions representative of the engine: in terms of corrected speed, flow function, stage pressure ratio, and gas-to-metal temperature ratio. All three airfoils were heavily instrumented for both pressure and heat transfer measurements at multiple locations. A 3D, compressible, Reynolds-averaged Navier–Stokes computational fluid dynamics (CFD) solver with k-ω turbulence modeling was used for the CFD predictions. The entire 112 stage turbine was solved using a single computation, at two different Reynolds numbers. The CFD solutions were steady, with tangentially mass-averaged inlet/exit boundary condition profiles exchanged between adjacent airfoil-rows. Overall, the CFD heat transfer predictions compared very favorably with both the global operation of the turbine and with the local measurements of heat transfer. A discussion of the features of the turbine heat transfer distributions, and their association with the corresponding flow-physics, has been included.


2014 ◽  
Vol 2014 ◽  
pp. 1-9
Author(s):  
Maurício N. Pontuschka ◽  
Ijar M. da Fonseca

The main objective of this paper is the study of a FDIR for an IMU aiming at space applications with focus on the gyro signal analysis and the tests of the filtering algorithms. The algorithms have been tested by using lab data provided by the DMC LABSIM (Physical’s Simulation Laboratory of the Space Mechanics and Control Division of INPE). The results have demonstrated good agreement with the concepts applied in this study. Automatic detection procedures are very important in the characterization of occurrence, definition of criteria, and device types in the scenario of AOCS FDIR. An IMU comprised of four gyros in a tetrahedral configuration is one of the assumed components for the AOCS (attitude and orbit control subsystem) considered in this work. The types of failures considered in this paper are the step abrupt change, ramp/drift/slow, stuck, cyclic, erratic, spike, and finally the stuck for variance alteration noise. An appropriate algorithm for the automatic detection of each type of fault is developed. The approach includes the mapping capability of fault event indicators to the IMU. This mapping is very important in the characterization of the occurrence, definition of criteria, and device types as well as associated fault identification for an AOCS.


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