Scaling Analysis of the Thermal Stress Field Produced by a Moving Point Heat Source in a Thin Plate

2020 ◽  
Vol 88 (1) ◽  
Author(s):  
Mitchell R. Grams ◽  
Patricio F. Mendez
Keyword(s):  
Additive Manufacturing ◽  
Thermal Stresses ◽  
Scaling Analysis ◽  
Asymptotic Model ◽  
Thermally Induced ◽  
Magnitude Scaling ◽  
Thermal Stress Field ◽  
Asymptotic Expressions ◽  
Order Of Magnitude ◽  
Manufacturing Applications

Abstract This study presents a scaling analysis of thermally induced stresses and strains produced during welding and additive manufacturing of thin structures such as plates or walls. The order of magnitude scaling (OMS) technique was used to develop an appropriate dimensionless formulation, to obtain asymptotic expressions, and to determine the limits of validity. Nonlinear finite element simulations of welding procedures were performed to validate the asymptotic model; plasticity and temperature dependent materials properties for structural steel, stainless steel, and aluminum were considered. Thermal stresses cause plasticity when the temperature reaches a critical temperature termed the first yield temperature. The model developed is valid when the first yield isotherm is elongated, which is the case for most welding and metal additive manufacturing applications. A rigorous novel expression for the criterion of applicability is presented and utilized for prediction of the width of the plastic zone surrounding a weld or additive manufacturing bead. Extrapolations beyond the region of applicability show a consistent trend, which is captured in the form of a general dimensionless empirical expression. This work establishes the foundation for the estimation of forces and distortions induced by welding or additive manufacturing processes, and also the incorporation of effects of departure from idealizations.

Lignin-Containing Photoactive Resins for 3D Printing by Stereolithography

2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely
Keyword(s):  
Additive Manufacturing ◽  
New Products ◽  
High Surface ◽  
Fold Increase ◽  
Print Quality ◽  
Renewable Materials ◽  
Lignin Concentration ◽  
Environmentally Sustainable ◽  
Manufacturing Applications ◽  
Modified Lignin

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.

Lignin-Containing Photoactive Resins for 3D Printing by Stereolithography

2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely
Keyword(s):  
Additive Manufacturing ◽  
New Products ◽  
High Surface ◽  
Fold Increase ◽  
Print Quality ◽  
Renewable Materials ◽  
Lignin Concentration ◽  
Environmentally Sustainable ◽  
Manufacturing Applications ◽  
Modified Lignin

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.

Non-stationary process characteristics of the gas outflow into a liquid

2019 ◽  
Vol 14 (2) ◽  
pp. 82-88
Author(s):  
M.V. Alekseev ◽  
I.S. Vozhakov ◽  
S.I. Lezhnin
Keyword(s):  
Numerical Simulation ◽  
Liquid Column ◽  
Gas Content ◽  
Liquid Lead ◽  
Gas Flows ◽  
Asymptotic Model ◽  
Process Characteristics ◽  
Significant Difference ◽  
Order Of Magnitude ◽  
Volume Method

A numerical simulation of the process of the outflow of gas under pressure into a closed container partially filled with liquid was carried out. For comparative theoretical analysis, an asymptotic model was used with assumptions about the adiabaticity of the gas outflow process and the ideality of the liquid during the oscillatory one-dimensional motion of the liquid column. In this case, the motion of the liquid column and the evolution of pressure in the gas are determined by the equation of dynamics and the balance of enthalpy. Numerical simulation was performed in the OpenFOAM package using the fluid volume method (VOF method) and the standard k-e turbulence model. The evolution of the fields of volumetric gas content, velocity, and pressure during the flow of gas from the high-pressure chamber into a closed channel filled with liquid in the presence of a ”gas blanket“ at the upper end of the channel is obtained. It was shown that the dynamics of pulsations in the gas cavity that occurs when the gas flows into the closed region substantially depends on the physical properties of the liquid in the volume, especially the density. Numerical modeling showed that the injection of gas into water occurs in the form of a jet outflow of gas, and for the outflow into liquid lead, a gas slug is formed at the bottom of the channel. Satisfactory agreement was obtained between the numerical calculation and the calculation according to the asymptotic model for pressure pulsations in a gas projectile in liquid lead. For water, the results of calculations using the asymptotic model give a significant difference from the results of numerical calculations. In all cases, the velocity of the medium obtained by numerical simulation and when using the asymptotic model differ by an order of magnitude or more.

A review of additive manufacturing applications in ophthalmology

2021 ◽  
pp. 095441192110280
Author(s):  
Arivazhagan Pugalendhi ◽  
Rajesh Ranganathan
Keyword(s):  
Additive Manufacturing ◽  
Treatment Planning ◽  
Physical Object ◽  
Layer By Layer ◽  
Case Examples ◽  
Manufacturing Method ◽  
3D Cad ◽  
Stl File ◽  
Potential Applications ◽  
Manufacturing Applications

Additive Manufacturing (AM) capabilities in terms of product customization, manufacture of complex shape, minimal time, and low volume production those are very well suited for medical implants and biological models. AM technology permits the fabrication of physical object based on the 3D CAD model through layer by layer manufacturing method. AM use Magnetic Resonance Image (MRI), Computed Tomography (CT), and 3D scanning images and these data are converted into surface tessellation language (STL) file for fabrication. The applications of AM in ophthalmology includes diagnosis and treatment planning, customized prosthesis, implants, surgical practice/simulation, pre-operative surgical planning, fabrication of assistive tools, surgical tools, and instruments. In this article, development of AM technology in ophthalmology and its potential applications is reviewed. The aim of this study is nurturing an awareness of the engineers and ophthalmologists to enhance the ophthalmic devices and instruments. Here some of the 3D printed case examples of functional prototype and concept prototypes are carried out to understand the capabilities of this technology. This research paper explores the possibility of AM technology that can be successfully executed in the ophthalmology field for developing innovative products. This novel technique is used toward improving the quality of treatment and surgical skills by customization and pre-operative treatment planning which are more promising factors.

3D Technology – Additive Manufacturing Applications and Prospects (Vol. 24, No. 9, Full Issue)

2020 ◽  
Vol 24 (09) ◽  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Environmental Impact ◽  
Real World ◽  
Vaccine Development ◽  
Health Screening ◽  
Wide Range ◽  
The World ◽  
Real World Applications ◽  
Manufacturing Applications

For the month of September 2020, APBN dives into the world of 3D printing and its wide range of real-world applications. Keeping our focus on the topic of the year, the COVID-19 pandemic, we explore the environmental impact of the global outbreak as well as gain insight to the top 5 vaccine platforms used in vaccine development. Discover more about technological advancements and how it is assisting innovation in geriatric health screening.

Analysis of Thermal Stresses and Residual Stress Changes in Railroad Wheels Caused by Severe Drag Braking

1977 ◽  
Vol 99 (1) ◽  
pp. 18-23 ◽  
Author(s):  
M. R. Johnson ◽  
R. E. Welch ◽  
K. S. Yeung
Keyword(s):  
Residual Stress ◽  
Stress Field ◽  
Yield Point ◽  
Thermal Stresses ◽  
Material Behavior ◽  
Nonlinear Material ◽  
Residual Stress Field ◽  
Thermal Stress Field ◽  
Stress Changes ◽  
Railroad Wheels

A finite-element computer program, which takes into consideration nonlinear material behavior after the yield point has been exceeded, has been used to analyze the thermal stresses in railroad freight car wheels subjected to severe drag brake heating. The analysis has been used with typical wheel material properties and wheel configurations to determine the thermal stress field and the extent of regions in the wheel where the yield point is exceeded. The resulting changes in the residual stress field after the wheel has cooled to ambient temperature have also been calculated. It is shown that severe drag braking can lead to the development of residual circumferential tensile stresses in the rim and radial compressive stresses in the plate near both the hub and rim fillets.

Estimation and Scaling of the Near-Saturated Hydraulic Conductivity

1999 ◽  
Vol 30 (3) ◽  
pp. 177-190 ◽  
Author(s):  
Per Atle Olsen
Keyword(s):  
Hydraulic Conductivity ◽  
Saturated Hydraulic Conductivity ◽  
Scaling Analysis ◽  
Laboratory Measurements ◽  
Estimation Errors ◽  
Geometric Means ◽  
Top Soil ◽  
Structured Soils ◽  
Order Of Magnitude

The hydraulic conductivity in structured soils is known to increase drastically when approaching saturation. Tension infiltration allows in situ infiltration of water at predetermined matric potentials, thus allowing exploration of the hydraulic properties near saturation. In this study, the near saturated (ψ≥-0.15 m) hydraulic conductivity was estimated both in the top- and sub-soil of three Norwegian soils. A priory analysis of estimation errors due to measurement uncertainties was conducted. In order to facilitate the comparison between soils and depths, scaling analysis was applied. It was found that the increase in hydraulic conductivity with increasing matric potentials (increasing water content) was steeper in the sub-soil than in the top-soil. The estimated field saturated hydraulic conductivity was compared with laboratory measurements of the saturated hydraulic conductivity. The geometric means of the laboratory measurements was in the same order of magnitude as the field estimates. The variability of the field estimates of the hydraulic conductivity from one of the soils was also assessed. The variability of the field estimates was generally smaller than the laboratory measurements of the saturated hydraulic conductivity.

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