A Novel Origami Inspired Delta Mechanism with Flat Parallelogram Joints
Abstract In robotics, origami-based design methodology can be used to create small scale parallel mechanisms with easier assembly processes. Delta mechanisms are one of the famous parallel mechanism used mostly in pick and place operations due to their capability to reach high speeds and accelerations. In this work, we present a novel Delta mechanism fabricated with fully 2D layer by layer methods. In our design we have eliminated manual 3D processes in order to provide parallel movement of the links. We have designed a new flat parallelogram providing pure translations in X-Y-Z directions respecting to the conventional kinematic models for Delta mechanism. The assembly process is reduced to an only cut – laminate – repeat steps which are very basic operations in 2D. The kinematic performance of the mechanism has been analyzed using a 6 DoF position sensor placed on the end-effector. The mechanism has a 20x20x20 mm3 cubic stable workspace with a 17.5 mm radius circular footprint when it is completely flat. The tests were done for circular trajectories having 10 mm radius circles with different heights and circles with different radiuses in a specific height. Despite having no feedback control from the end effector, the mechanism was able to follow the trajectory with 1.5 mm RMS precision. We have also changed the materials of the flexible layers in passive links and presented the trajectory results of the end-effector showing how it effects the kinematic performance of the mechanism.