Optimization of a radiant system for hydrothermal performance using Taguchi and utility concept

Author(s):  
Ratnadeep Nath ◽  
Vikas Verma ◽  
Rahul Tarodiya

Abstract Radiant floor panel technology is gaining popularity as an alternative system over conventional heating, ventilation and, air conditioning system (HVAC) to maintain the room temperature for the desired comfort. This research paper aims to optimize the hydrothermal performance of a radiant system by implementing the Taguchi technique and utility concept for cooling and heating mode of operation. Five geometrical and thermal parameters such as pipe diameter, pipe spacing, concrete layer thickness, wall temperature, and inlet and outlet water temperature difference with three levels are chosen as controlling factors to perform optimization. Considering five parameters and three levels, a total of 27 trial runs (L27) are constructed and computed by mathematical calculation. Two different sets of optimum parameters are obtained for maximizing heat flux and minimizing pressure drop. Further, the utility concept is employed to get a single set of parameters to achieve maximum utilization of the radiant system. Taguchi analysis revealed that thermal parameters like temperature difference and wall temperature are the most influential parameters to reach maximum heat transfer and minimum pressure drop followed by geometrical parameters like pipe spacing and diameter for heat flux and pressure drop, respectively. Providing more weightage to heat flux than pressure drop, utility analysis showed 32% and 42% augmentation in heat flux for cooling and heating mode respectively, at the cost of an increase in pressure drop.

Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2069
Author(s):  
Eloy Hontoria ◽  
Alejandro López-Belchí ◽  
Nolberto Munier ◽  
Francisco Vera-García

This paper proposes a methodology aiming at determining the most influent working variables and geometrical parameters over the pressure drop and heat transfer during the condensation process of several refrigerant gases using heat exchangers with pipes mini channels technology. A multi-criteria decision making (MCDM) methodology was used; this MCDM includes a mathematical method called SIMUS (Sequential Interactive Modelling for Urban Systems) that was applied to the results of 2543 tests obtained by using a designed refrigeration rig in which five different refrigerants (R32, R134a, R290, R410A and R1234yf) and two different tube geometries were tested. This methodology allows us to reduce the computational cost compared to the use of neural networks or other model development systems. This research shows six variables out of 39 that better define simultaneously the minimum pressure drop, as well as the maximum heat transfer, saturation pressure fluid entering the condenser being the most important one. Another aim of this research was to highlight a new methodology based on operation research for their application to improve the heat transfer energy efficiency and reduce the CO2 footprint derived of the use of heat exchangers with minichannels.


Author(s):  
Han Wang ◽  
Qincheng Bi ◽  
Linchuan Wang ◽  
Haicai Lv ◽  
Laurence K. H. Leung

An experiment has recently been performed at Xi’an Jiaotong University to study the wall temperature and pressure drop at supercritical pressures with upward flow of water inside a 2×2 rod bundle. A fuel-assembly simulator with four heated rods was installed inside a square channel with rounded corner. The outer diameter of each heated rod is 8 mm with an effective heated length of 600 mm. Experimental parameters covered the pressure of 23–28 MPa, mass flux of 350–1000 kg/m2s and heat flux on the rod surface of 200–1000 kW/m2. According to the experimental data, it was found that the circumferential wall temperature distribution of a heated rod is not uniform. The temperature difference between the maximum and the minimum varies with heat flux and/or mass flux. Heat transfer characteristics of supercritical water in bundle were discussed with respect to various heat fluxes. The effect of heat flux on heat transfer in rod bundles is similar with that in tubes or annuli. In addition, flow resistance reflected in the form of pressure loss has also been studied. Experimental results showed that the total pressure drop increases with bulk enthalpy and mass flux. Four heat transfer correlations developed for supercritical pressures water were compared with the present test data. Predictions of Jackson correlation agrees closely with the experimental data.


2015 ◽  
Vol 137 (7) ◽  
Author(s):  
Matthew J. Rau ◽  
Suresh V. Garimella ◽  
Ercan M. Dede ◽  
Shailesh N. Joshi

The effect of a variety of surface enhancements on the heat transfer achieved with an array of impinging jets is experimentally investigated using the dielectric fluid HFE-7100 at different volumetric flow rates. The performance of a 5 × 5 array of jets, each 0.75 mm in diameter, is compared to that of a single 3.75 mm diameter jet with the same total open orifice area, in single-and two-phase operation. Four different target copper surfaces are evaluated: a baseline smooth flat surface, a flat surface coated with a microporous layer, a surface with macroscale area enhancement (extended square pin–fins), and a hybrid surface on which the pin–fins are coated with the microporous layer; area-averaged heat transfer and pressure drop measurements are reported. The array of jets enhances the single-phase heat transfer coefficients by 1.13–1.29 times and extends the critical heat flux (CHF) on all surfaces compared to the single jet at the same volumetric flow rates. Additionally, the array greatly enhances the heat flux dissipation capability of the hybrid coated pin–fin surface, extending CHF by 1.89–2.33 times compared to the single jet on this surface, with a minimal increase in pressure drop. The jet array coupled with the hybrid enhancement dissipates a maximum heat flux of 205.8 W/cm2 (heat input of 1.33 kW) at a flow rate of 1800 ml/min (corresponding to a jet diameter-based Reynolds number of 7800) with a pressure drop incurred of only 10.9 kPa. Compared to the single jet impinging on the smooth flat surface, the array of jets on the coated pin–fin enhanced surface increased CHF by a factor of over four at all flow rates.


2014 ◽  
Vol 563 ◽  
pp. 133-136
Author(s):  
Chun Lai Tian ◽  
Shan Zhou ◽  
Li Yong Han

A numerical simulation model of heat flux sensors embedded in a flat plate is established. Each sensor has four thermal couples and is inserted into the specified hole. The problem is defined as a steady heat conduction problem with specified boundary conditions and solved by the finite element method. The results of the simulation case demonstrate that the maximum heat flux appears near the sensor shell. The average heat flux of the plate is much smaller than the maximum. Due to exiting of the contact heat resistance, the temperature of the sensor is much lower than that of the plate at horizontal surface. The maximum temperature difference appears on the bottom shell of the sensor. The maximum temperature difference between the simulation results and the experimental data at test points is 1.5 K. The model is verified and could be accepted for the further errors analysis.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Alyssa Recinella ◽  
Satish G. Kandlikar

The increasing demand for designing effective cooling solutions in high power density electronic components has resulted in exploring advanced thermal management strategies. Over the past decade, phase-change cooling has received widespread recognition due to its ability to dissipate large heat fluxes while maintaining low temperature differences. In this paper, a radial flow boiling configuration through a central inlet was studied. This configuration is particularly suited for chip cooling application. Two heat transfer surfaces with (a) radial microchannels, and (b) offset strip fins were fabricated and their flow boiling performance with distilled water was obtained. Furthermore, the effect of the liquid flow rate on the boiling performance and enhancement mechanisms was also investigated in this study. At a flow rate of 240 mL/min, a maximum heat flux of 369 W/cm2 at a wall superheat of 49 °C and a pressure drop of 59 kPa was achieved with the radial microchannels, while the offset strip fins achieved a maximum heat flux of 618 W/cm2 at a wall superheat of 20 °C. Increasing the flow rate to 320 mL/min resulted in a heat flux of 897 W/cm2 demonstrating the potential of using a radial configuration for enhancing the boiling performance. The increase in flow cross-sectional area was shown to be responsible for the reduced pressure drop when compared to straight microchannel configurations. The high-speed imaging incorporated in each test provided valuable insight and understanding into the flow patterns and underlying mechanism in these geometries. With the ease of implementation, highly stable flow, and further optimization possibilities with different microchannel and taper configurations, the radial geometry is expected to provide significant performance enhancement well beyond a critical heat flux (CHF) of 1 kW/cm2.


Author(s):  
Ankit Kalani ◽  
Satish G. Kandlikar

Boiling can provide orders of magnitude higher cooling performance than a traditional air cooled system especially related to electronics cooling application. It can dissipate large quantities of heat while maintaining a low surface temperature difference. Flow boiling with microchannels has shown a lot of potential due to its high surface area to volume ratio and latent heat removal. Flow instabilities and early critical heat flux have however prevented its successful implementation. A novel flow boiling design is experimentally investigated to overcome the above mentioned disadvantages while presenting a very low pressure drop. The design uses open microchannels with a tapered manifold (OMM) to provide stable and efficient operation. Distilled, degassed water at atmospheric pressure is used as the fluid medium. Effect of tapered block with varied dimension is investigated. Heat transfer coefficient and pressure drop data for uniform and tapered manifolds for plain and microchannel chips are presented. A maximum heat flux of 281.2 W/cm2 at 10.1 °C wall superheat is obtained with microchannel chips using a tapered manifold. The CHF was not reached as the performance exceeded the heater capacity. The maximum pressure drop obtained for the above mentioned configuration was only 3.3 kPa.


Author(s):  
Takeya Okamoto ◽  
Hiroyasu Ohtake ◽  
Koji Hasegawa

The phase change heat transfer is one of the most effective cooling methods. Therefore, investigations for the phase change heat transfer and the two-phase flow have been performed by many researchers in the past. This study provided the frictional drop of single-phase flow and flow boiling heat transfer in microchannels. An internal diameter of the present micro pipes for our research was 161 μm, 86 μm and 54 μm, respectively. Test liquid was commercial pure water. A range of Reynolds number was 20 < Re < 2.7×103: the range of liquid velocity was 0.21 < u < 12 m/s. The correlation between a heat flux and a temperature difference between the wall temperature and the bulk temperature with a 161 μm internal diameter was higher than the conventional correlations for turbulent flow about single phase heat transfer. The correlation between a heat flux and a temperature difference between the wall temperature and the bulk temperature with an 86 μm internal diameter was also higher than the conventional correlations for laminar flow. However, the correlation between a heat flux and a temperature difference between the wall temperature and the bulk temperature with a 54 μm internal diameter was in good agreement with the conventional correlations for laminar flow. CHF was increased with increasing the internal diameter. Moreover, critical heat flux depends on velocity of flow. The CHF in the case of a 161 μm internal diameter in turbulent flow was approximately 20 MW/m2; the CHF in the case of an 86 μm internal diameter in laminar flow was approximately 6.9 MW/m2 and a 54 μm internal diameter in laminar flow was approximately 3.1 MW/m2. As a result, the CHF in case of an 86 μm internal diameter in laminer flow was in good agreement with conventional value calculated by Ivey-Morris equation.


1998 ◽  
Vol 120 (3) ◽  
pp. 784-787 ◽  
Author(s):  
Shuichi Torii ◽  
Wen-Jei Yang

A numerical study is performed to investigate thermal transport phenomena in turbulent gas flow through a tube heated at high temperature difference and uniform wall temperature. A k-ε turbulence model is employed to determine the turbulent viscosity and the turbulent kinetic energy. The turbulent heat flux is expressed by a Boussinesq approximation in which the eddy diffusivity of the heat is determined by a t2-ε, heat transfer model. The governing boundary layer equations are discretized by means of a control-volume finite difference technique and are numerically solved using a marching procedure. It is disclosed from the study that (i) laminarization takes place in a turbulent gas flow through a pipe with high uniform wall temperature just as it does in a pipe with high unform wall heat flux, and (ii) the flow in a tube heated to high temperature difference and uniform wall temperature is laminarized at a lower heat than that under the uniform heat flux condirion.


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