Waste Heat Recovery from Fly Ash of 210 MW Coal Fired Power Plant using Organic Rankine Cycle

2021 ◽  
pp. 1-33
Author(s):  
Nitin Hanuman Rodge ◽  
Goutam Khankari ◽  
Sujit Karmakar
Keyword(s):  
Energy Efficiency ◽  
Fly Ash ◽  
Power Plant ◽  
Power Plants ◽  
Electrostatic Precipitator ◽  
Waste Heat ◽  
Thermal Power ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Ash Content

Abstract Combustion of coal in thermal power plants generates Ash as a residue, which depends on the quality of coal, specific to its ash content and calorific value. In a typical Indian scenario, a standard 210 MW thermal plant produces ~57 T hr−1total ash, which has 80:20 fly and bottom ash share, considering coal with 40% ash content. This study aims to harness the waste heat of fly ash collected at the bottom of the Electrostatic Precipitator (ESP) by coupling Organic Rankine Cycle (ORC) with 210 MW subcritical coal-fired thermal power plant works on R134a. Thermodynamic properties of R134a are taken from the PYroMAT library (PYTHON 3.6) to develop a computer-based program that estimates the variability of key parameters with respect to Log Mean Temperature Difference (LMTD). The main plant's efficiency was 28.714%, with main steam pressure, reheat pressure, and temperature being about 134.35 bar, 24.02 bar, and 540oC, respectively, and combustion of coal is about 141.5 T hr−1. The study shows additional generation from fly ash waste heat is about 30.5 kW with an increase in net power output (0.0145%) and net energy efficiency (0.0146%). The Optimum value of LMTD for the Evaporator, Condenser and Recuperator is 40, 7, and 16 K, which yields the optimum energy efficiency and developed cost-effective design. The proposed system is economically analyzed, considering 25 years of equipment life and 14% of loan interest. The study shows that the payback period and the generation cost of electricity of ORC is about 6.22 years and INR 3.14 per kWh, respectively.

scholarly journals Experimental Study of a Lab-Scale Organic Rankine Cycle System for Heat and Water Recovery from Flue Gas in Thermal Power Plants

Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4328
Author(s):  
Young-Min Kim ◽  
Assmelash Negash ◽  
Syed Safeer Mehdi Shamsi ◽  
Dong-Gil Shin ◽  
Gyubaek Cho
Keyword(s):  
Power Plant ◽  
Flue Gas ◽  
Power Plants ◽  
Thermal Power ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Working Fluid ◽  
Water Recovery ◽  
Cycle System ◽  
Fossil Fuel Power Plants

Fossil fuel power plants can cause numerous environmental issues, owing to exhaust emissions and substantial water consumption. In a thermal power plant, heat and water recovery from flue gas can reduce CO2 emissions and water demand. High-humidity flue gas averts the diffusion of pollutants, enhances the secondary transformation of air pollutants, and leads to smog weather; hence, water recovery from flue gas can also help to lessen the incidence of white plumes and smog near and around the power plant. In this study, a lab-scale system for heat and water recovery from flue gas was tested. The flue gas was initially cooled by an organic Rankine cycle (ORC) system to produce power. This gas was further cooled by an aftercooler, using the same working fluid to condense the water and condensable particulate matter in the flue gas. The ORC system can produce approximately 220 W of additional power from flue gas at 140 °C, with a thermal efficiency of 10%. By cooling the flue gas below 30–40 °C, the aftercooler can recover 60% of the water in it.

Installation and Performance Analysis of 125 kW Organic Rankine Cycle for Stationary Fuel Cell Power Plant

2016 ◽  
Author(s):  
Kwanghak Huh ◽  
Parsa Mirmobin ◽  
Shamim Imani
Keyword(s):  
Renewable Energy ◽  
Fuel Cell ◽  
Power Plant ◽  
Performance Analysis ◽  
Power Plants ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Molten Carbonate ◽  
And Performance

Installation and performance analysis of Thermapower™ 125MT Organic Rankine Cycle (ORC) System for recovery of waste heat from an existing Molten Carbonate Fuel Cell (MCFC) plant are presented. Over the last three years, about 100 MWe of new FC stationary power plants are in operation in Korea and more FC stationary power plants are on order and planned. The success of these fuel cell plants is their capability to supply both electricity and heat to customers. In order to promote renewable energy in Korea, the Korean Government is enforcing large power plants to supply electricity generated by renewable energy. The Korea Power Exchange (KPX) buys fuel cell generated electricity as renewable energy with higher price than other fossil fuel power plants [1]. Most of these FC plants supply electricity to power companies with their full capability, however valuable heat is wasted due to the limited demand, especially in summer season and off working hours or lack of heat pipe infrastructures. Due to the recent decrease in electricity price for renewable energy in Korea, the need for efficient utilization of waste heat is ever more demanding. In this study, 125 kWe ORC system is installed to 11.2 MWe FC power plant to demonstrate cost saving benefits. This FC Power plant has 4 units of 2.8 MWe fuel cell in operation and has capacity of producing 6.0 ton/h of 167°C steam. In order to install an ORC system to existing FC plant, their Balance of Plant (BoP) has to be modified since only excess steam is allow to be utilized by the ORC system, after supplying steam to their prime customer. Furthermore, site has distinctly hot and cold seasons, thus affecting condensing conditions and therefore ORC performance. Design considerations to accommodate varying ambient conditions as well as steam flow rate variation are presented and discussed.

The Influence of the Ash Addition from Thermal Power Plant on the Mechanical, Thermal and Dielectric Characteristics of Mortars

2018 ◽  
Vol 69 (8) ◽  
pp. 2040-2044
Author(s):  
Georgeta Velciu ◽  
Virgil Marinescu ◽  
Adriana Moanta ◽  
Ladislau Radermacher ◽  
Adriana Mariana Bors
Keyword(s):  
Thermal Conductivity ◽  
Fly Ash ◽  
Power Plant ◽  
Cement Mortar ◽  
Thermal Power ◽  
Total Content ◽  
Ash Content ◽  
Dielectric Losses ◽  
Dielectric Characteristics ◽  
Cement Mortars

The influence of fly ash adittion (90 % fraction [ 100 mm) on the cement mortar characteristics was studied. The XRD, XRF, SEM and FTIR determinations indicated that fly ash used has a hollow microstructure of microsphere and cenosphere whose total content in SiO2, Al2O3 and Fe2O3 is 88.63 % and that of CaO and MgO of 8.55 %. The mechanical, thermal and dielectric determinations made on mortar samples with content of fly ash in the 0-40 % range have highlighted fact that the mechanical strength of cement mortars is maximal at 20 %, the increase in fly ash content leads to a decrease in relative density and thermal conductivity as well as and to increased dielectric losses tgd.

scholarly journals Using adsorption chillers for utilising waste heat from power plants

2019 ◽  
Vol 23 (Suppl. 4) ◽  
pp. 1143-1151 ◽  
Author(s):  
Karol Sztekler ◽  
Wojciech Kalawa ◽  
Sebastian Stefanski ◽  
Jaroslaw Krzywanski ◽  
Karolina Grabowska ◽  
...  
Keyword(s):  
Power Generation ◽  
Energy Efficiency ◽  
Power Plant ◽  
Power Plants ◽  
Waste Heat ◽  
Primary Energy ◽  
Simulation Software ◽  
Coefficient Of Performance ◽  
Low Grade ◽  
Adsorption Chiller

At present, energy efficiency is a very important issue and it is power generation facilities, among others, that have to confront this challenge. The simultaneous production of electricity, heat and cooling, the so-called trigeneration, allows for substantial savings in the chemical energy of fuels. More efficient use of the primary energy contained in fuels translates into tangible earnings for power plants while reductions in the amounts of fuel burned, and of non-renewable resources in particular, certainly have a favorable impact on the natural environment. The main aim of the paper was to investigate the contribution of the use of adsorption chillers to improve the energy efficiency of a conventional power plant through the utilization of combined heat and power waste heat, involving the use of adsorption chillers. An adsorption chiller is an item of industrial equipment that is driven by low grade heat and intended to produce chilled water and desalinated water. Nowadays, adsorption chillers exhibit a low coefficient of performance. This type of plant is designed to increase the efficiency of the primary energy use. This objective as well as the conservation of non-renewable energy resources is becoming an increasingly important aspect of the operation of power generation facilities. As part of their project, the authors have modelled the cycle of a conventional heat power plant integrated with an adsorption chiller-based plant. Multi-variant simulation calculations were performed using IPSEpro simulation software.

Calculation and Optimization of Heat Transfer between the Low Exergy Heat Source and Organic Rankine Cycle Applied to Heat Recovery Systems

2013 ◽  
Vol 597 ◽  
pp. 45-50
Author(s):  
Sławomir Smoleń ◽  
Hendrik Boertz
Keyword(s):  
Heat Transfer ◽  
Heat Source ◽  
Heat Recovery ◽  
Power Plants ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Optimization Procedure ◽  
Rankine Cycle ◽  
Working Fluid ◽  
Total System

One of the key challenges on the area of energy engineering is the system development for increasing the efficiency of primary energy conversion and use. An effective and important measure suitable for improving efficiencies of existing applications and allowing the extraction of energy from previously unsuitable sources is the Organic Rankine Cycle. Applications based on this cycle allow the use of low temperature energy sources such as waste heat from industrial applications, geothermal sources, biomass, fired power plants and micro combined heat and power systems.Working fluid selection is a major step in designing heat recovery systems based on the Organic Rankine Cycle. Within the framework of the previous original study a special tool has been elaborated in order to compare the influence of different working fluids on performance of an ORC heat recovery power plant installation. A database of a number of organic fluids has been developed. The elaborated tool should create a support by choosing an optimal working fluid for special applications and become a part of a bigger optimization procedure by different frame conditions. The main sorting criterion for the fluids is the system efficiency (resulting from the thermo-physical characteristics) and beyond that the date base contains additional information and criteria, which have to be taken into account, like environmental characteristics for safety and practical considerations.The presented work focuses on the calculation and optimization procedure related to the coupling heat source – ORC cycle. This interface is (or can be) a big source of energy but especially exergy losses. That is why the optimization of the heat transfer between the heat source and the process is (besides the ORC efficiency) of essential importance for the total system efficiency.Within the presented work the general calculation approach and some representative calculation results have been given. This procedure is a part of a complex procedure and program for Working Fluid Selection for Organic Rankine Cycle Applied to Heat Recovery Systems.

Technical and Economical Feasibility of Biomass Use for Power Generation in Sicily

2012 ◽  
Vol 3 (1) ◽  
pp. 40-50 ◽  
Author(s):  
Antonio Messineo ◽  
Domenico Panno ◽  
Roberto Volpe
Keyword(s):  
Power Plant ◽  
Sustainable Management ◽  
Power Plants ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Geographical Information ◽  
Critical Issues ◽  
Economical Feasibility ◽  
Choice Of Technology

Biomass can provide a reliable support for production of biofuels while contributing to sustainable management of natural resources. Many countries, including Italy, have introduced important incentive schemes to support the use of biomass for electricity, heat and transportation. This has raised considerable interest towards the use of biomass for energy generation purposes. Nonetheless, the design and installation of biomass-fuelled power plants present several critical issues, such as choice and availability of biomass, choice of technology, power plant localization and logistics. The case study tackled in this paper evaluates the economies originated by a 1MWel Organic Rankine Cycle (ORC) turbine coupled with a biomass fuelled boiler, installed in an area close to Palermo (Italy). A Geographical Information System (GIS) was used to localize the power plant and to optimize logistics. The thermodynamics of the plant as a whole were also analyzed. Finally, two different scenarios were simulated for project financial evaluation.

scholarly journals A Waste Heat-Driven Cooling System Based on Combined Organic Rankine and Vapour Compression Refrigeration Cycles

2019 ◽  
Vol 9 (20) ◽  
pp. 4242 ◽  
Author(s):  
Youcai Liang ◽  
Zhibin Yu ◽  
Wenguang Li
Keyword(s):  
Power Plant ◽  
Internal Combustion Engines ◽  
Waste Heat ◽  
Cooling System ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Internal Combustion ◽  
Combustion Engines ◽  
Compression Cycle ◽  
Vapour Compression

In this paper, a heat driven cooling system that essentially integrated an organic Rankine cycle power plant with a vapour compression cycle refrigerator was investigated, aiming to provide an alternative to absorption refrigeration systems. The organic Rankine cycle (ORC) subsystem recovered energy from the exhaust gases of internal combustion engines to produce mechanical power. Through a transmission unit, the produced mechanical power was directly used to drive the compressor of the vapour compression cycle system to produce a refrigeration effect. Unlike the bulky vapour absorption cooling system, both the ORC power plant and vapour compression refrigerator could be scaled down to a few kilowatts, opening the possibility for developing a small-scale waste heat-driven cooling system that can be widely applied for waste heat recovery from large internal combustion engines of refrigerated ships, lorries, and trains. In this paper, a model was firstly established to simulate the proposed concept, on the basis of which it was optimized to identify the optimum operation condition. The results showed that the proposed concept is very promising for the development of heat-driven cooling systems for recovering waste heat from internal combustion engines’ exhaust gas.

scholarly journals Recovery of waste heat from engines: an AD view

2018 ◽  
Vol 223 ◽  
pp. 01007
Author(s):  
Miguel Cavique ◽  
João Fradinho ◽  
António Gabriel-Santos ◽  
António Mourão ◽  
António Gonçalves-Coelho
Keyword(s):  
Energy Efficiency ◽  
Future Development ◽  
Diesel Engines ◽  
Scientific Community ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Kalina Cycle ◽  
Recovery System ◽  
Marine Applications

The Newcomen engine (1705) and the Watt engine (1769) are good examples of coupled and uncoupled designs. The Watt engine had an efficiency of about 3%, a shallow value when compared to engines of nowadays while resulting in a significant increase at those times. According to Axiomatic Design, Watt engine had a better performance than the Newcomen design due to its uncoupled nature. This work aims at applying the same reasoning to choose between new inventions designed for recovering waste heat from engines as to produce work. The most popular of those inventions are the organic Rankine cycle (ORC) and the Kalina cycle. Marine applications use those inventions to improve the efficiency of Diesel engines because the increase of weight of the recovery system does not affect power propulsion. A controversial regarding what system to develop occurred in scientific community as well as in the industry. The application of AD to those cycles classifies ORC as an uncoupled design and the Kalina cycle as a coupled design. Therefore, the ORC might be pondered for future development regarding energy efficiency.

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