Opportunities in Nanoengineered Surface Designs for Enhanced Condensation Heat and Mass Transfer

2022 ◽  
Author(s):  
Jin Yao Ho ◽  
Kazi Fazle Rabbi ◽  
Siavash Khodakarami ◽  
Jingcheng Ma ◽  
Kalyan S. Boyina ◽  
...  
Keyword(s):  
Mass Transfer ◽  
Heat And Mass Transfer ◽  
Large Scale ◽  
Low Cost ◽  
Industrial Applications ◽  
Interfacial Transport ◽  
Recent Developments ◽  
Surface Durability ◽  
Scalable Nanofabrication ◽  
Metal Additive

Abstract Recent advancements in surface nanoengineering have spurred intense interests in their implementation for enhancing condensation heat transfer. When appropriately designed, nanoengineered surfaces not only lead to highly efficient transport mechanisms not achievable with conventional dropwise condensation, they also demonstrate the possibility of augmenting condensation of low surface tension fluids widely used in industry. These advantages are further enhanced by the development of highly scalable nanofabrication methods, which enable the potential transition from laboratory-scale prototypes to real-world industrial applications. In this review, we discuss the progress, opportunities, and challenges of enhancing condensation heat and mass transfer with nanoengineered surfaces. This article provides an overview of the recent developments in micro/nanoscale coating and structure fabrication techniques and performs a thorough comparison of their condensation performance, elucidating the complex interfacial transport mechanism involved. Surface structuring methods that are durable, scalable and low-cost are essential attributes for large-scale industrial implementation. Here, the methods used to improve surface durability and demonstrations of nanostructure-enhanced meter-scale condensers are presented. Limitations are discussed and the potential techniques to overcome these challenges are summarized. Given the recent development of metal additive manufacturing technology and its growing relevance in manufacturing processes, we end this review by providing our perspectives on the opportunities in enabling surface nanostructuring of metal additive manufactured materials and the potential of nanometric-millimetric co-design optimization for the development of next-generation additively manufactured condensers.

Low friction bio-inspired polydopamine/polytetrafluoroethylene coating performance in hydrodynamic bearings

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Marius Rutkevičius ◽  
Jimmy Dong ◽  
Darren Tremelling ◽  
Julia Viertel ◽  
Samuel Beckford
Keyword(s):  
Large Scale ◽  
Journal Bearing ◽  
Low Cost ◽  
Optical Microscope ◽  
Polymer Coatings ◽  
Industrial Applications ◽  
Low Friction ◽  
Coating Performance ◽  
Content Type ◽  
Coating Delamination

Purpose Low friction polymer coatings able to withstand high loadings and many years of continuous operation are difficult to formulate at low cost, but could find many applications in industry. This study aims to analyze and compare friction and wear performance of novel polydopamine/polytetrafluoroethylene (PDA/PTFE) and traditional tin Babbitt coatings applied to an industrial journal bearing. Design/methodology/approach This paper tested PTFE based coating, co-deposited with PDA, a biopolymer allowing sea mussels to adhere to ocean rocks. This coating was deposited on flat steel substrates and on a curved cast iron hydrodynamic journal bearing surface. The flat substrates were analyzed with a tribometer and an optical microscope, while the coated bearing liners were tested in an industrial laboratory setting at different speeds and different radial loads. Findings PDA/PTFE coating showed 2-3 times lower friction compared to traditional tin Babbitt for flat substrates, but higher friction in the bearing liners. PDA/PTFE also showed considerable wear through coating delamination and abrasion in the bearing liners. Research limitations/implications Five future modifications to mitigate coating flaws are provided, which include modifications to coating thickness and its surface finish. Originality/value While the novel coating showed excellent results on flat substrates, coating performance in a large scale bearing was found to be poor. This study shows that coating preparation needs to be improved to avoid frictional losses and unwanted damage to bearings. We provide several routes that could improve coating performance in industrial applications.

A T-RANS/VLES Approach to Indoor Climate Simulations

2002 ◽  
Author(s):  
S. Kenjeresˇ ◽  
K. Hanjalic´ ◽  
S. B. Gunarjo
Keyword(s):  
Mass Transfer ◽  
Heat And Mass Transfer ◽  
Large Scale ◽  
Single Point ◽  
Ventilation System ◽  
Convective Motion ◽  
Wall Friction ◽  
Indoor Climate ◽  
Thermal Buoyancy ◽  
Order Of Magnitude

For accurate prediction of flow, scalar transport and wall heat and mass transfer in complex building space we propose a time-dependent RANS (T-RANS) approach which resolves in time and space the large-scale convective motion and associated deterministic eddy structure. The residual (“subscale”) turbulence is modeled by a single-point closure. The method can be regarded as Very Large Eddy Simulations (VLES) since the deterministic and modeled contribution to the turbulence moments are of the same order of magnitude. The modeled part becomes dominant in the near-wall regions where there are no large eddies and the proper choice of the subscale model is especially important for predicting wall friction and heat transfer. We use an ensemble-averaged 〈k〉 - 〈ε〉 - 〈θ2〉 algebraic stress/flux/concentration closure as the subscale model which can provide information about the stress and heat/species flux anisotropies. The method is especially advantageous for predicting flows driven or affected by thermal buoyancy, for which the conventional eddy-viscosity/diffusivity RANS models and gradient transport hypotheses are known to fail even in simple generic configurations. The approach was validated in a series of buoyancy-driven flows for which experimental, DNS and LES data are available. Examples of full-scale application include computational simulations of real occupied and furnished residential or office space in which the furniture elements and persons are treated as passive blocking elements. The simulation showed that the T-RANS approach can be used as a reliable tool for a variety of applications such as optimization of heating and ventilation system, building space insulation, indoor quality, safety measures related to smoke and fire spreading, as well as for accurate wall heat and mass transfer predictions.

scholarly journals Non-Precious Electrodes for Practical Alkaline Water Electrolysis

Materials ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1336 ◽  
Author(s):  
Alejandro N. Colli ◽  
Hubert H. Girault ◽  
Alberto Battistel
Keyword(s):  
Large Scale ◽  
Low Cost ◽  
Renewable Energy Sources ◽  
Water Electrolysis ◽  
Industrial Applications ◽  
Alkaline Water Electrolysis ◽  
Stainless Steel 316L ◽  
Experimental Conditions ◽  
Alkaline Water ◽  
Cell Components

Water electrolysis is a promising approach to hydrogen production from renewable energy sources. Alkaline water electrolyzers allow using non-noble and low-cost materials. An analysis of common assumptions and experimental conditions (low concentrations, low temperature, low current densities, and short-term experiments) found in the literature is reported. The steps to estimate the reaction overpotentials for hydrogen and oxygen reactions are reported and discussed. The results of some of the most investigated electrocatalysts, namely from the iron group elements (iron, nickel, and cobalt) and chromium are reported. Past findings and recent progress in the development of efficient anode and cathode materials appropriate for large-scale water electrolysis are presented. The experimental work is done involving the direct-current electrolysis of highly concentrated potassium hydroxide solutions at temperatures between 30 and 100 °C, which are closer to industrial applications than what is usually found in literature. Stable cell components and a good performance was achieved using Raney nickel as a cathode and stainless steel 316L as an anode by means of a monopolar cell at 75 °C, which ran for one month at 300 mA cm−2. Finally, the proposed catalysts showed a total kinetic overpotential of about 550 mV at 75 °C and 1 A cm−2.

Numerical Simulation of Heat and Mass Transfer of Limestone Decomposition in Normal Shaft Kiln

2011 ◽  
Author(s):  
Duc Hai Do ◽  
Eckehard Specht
Keyword(s):  
Mass Transfer ◽  
Heat And Mass Transfer ◽  
Large Scale ◽  
Solid Material ◽  
Local Heat ◽  
Operational Parameters ◽  
Calcination Process ◽  
One Dimensional ◽  
Shrinking Core ◽  
Particle Bed

A mathematical model of lime calcination process in normal shafts kiln has been developed to determine the heat and mass transfer between the gas and the solid. The model is one-dimensional and steady state. The transport of mass and energy of the gas and the solid is modeled by a system of ordinary differential equations. A shrinking core approach is employed for the mechanics and chemical reactions of the solid material. The model can be used to predict the temperature profiles of the particle bed, the gas phase along the length of kiln axis. The calcination behavior of the particle bed can be also investigated. The influences of operational parameters such as: energy input, the origin of feed limestone and the lime throughput on the kiln performance including pressure drop are considered. Additionally, the local heat loss through the kiln wall is studied. The results of this study are direct utility for optimization and design of large-scale technical shaft kilns.

A Low Cost ZSM-5 Zeolite Obtained from Rice Hull Ash

2005 ◽  
Vol 498-499 ◽  
pp. 676-680 ◽  
Author(s):  
A.A. Fernandes ◽  
E.U.C. Frajndlich ◽  
Humberto Gracher Riella
Keyword(s):  
Large Scale ◽  
High Efficiency ◽  
Low Cost ◽  
Amorphous Structure ◽  
Industrial Applications ◽  
Rice Hull ◽  
Rice Hull Ash ◽  
Industry Waste ◽  
Pure Silica ◽  
Zeolite Formation

The high pure synthetic zeolite have a large application in industry and agriculture, being nowadays in majority imported in Brazil. The biomass like rice hull ash (RHA), a rice industry waste, can be real advantageous in manufacture of different materials, since that is produced in large scale in the country. The silica extraction from RHA by alkaline leaching is a low energetic coast process and high efficiency, obtaining high pure silica with high reactive amorphous structure, very interesting for zeolite production. In this work was developed a economically feasible route for the production of high purity and crystallinity ZSM-5 zeolite, free of expensive template, starting from a low value intake, a industrial waste, producing a high value materials. The extracted silica from RHA in sodium silicate form is precipitated in the proper zeolite formation reactional mixture. The ZSM-5 have a lot of industrial applications due your high selectivity in catalytic reactions and high thermal and acid stability.

scholarly journals FIRST ASSESSMENTS ON HERITAGE SCIENCE ORIENTED IMAGE-BASED MODELING USING LOW-COST MODIFIED AND MOBILE CAMERAS

2019 ◽  
Vol XLII-2/W17 ◽  
pp. 23-30 ◽  
Author(s):  
E. Adamopoulos ◽  
F. Rinaudo ◽  
A. Bovero
Keyword(s):  
Large Scale ◽  
Low Cost ◽  
Three Dimensional ◽  
Metric Properties ◽  
Scientific Investigations ◽  
Three Dimensional Modeling ◽  
Heritage Science ◽  
Thermal Cameras ◽  
Recent Developments ◽  
Good Quality Image

Abstract. Three-dimensional modeling of cultural heritage, especially concerning large scale studies, as for example, archaeometry, diagnostics and conservation intervention applications, which usually require high-resolution and multi-spectral analyses, necessitates the use of complicate and often expensive equipment. Recent developments regarding low-cost commercially available spectrally modified digital reflex cameras, smartphones with good quality image sensors, mobile thermal cameras in combination with automated or semi-automated photogrammetric software implementing Structure from Motion (SfM) and Multiview Stereo (MVS) algorithms constitute some cheaper and simpler alternatives. Although, the results of the integration of these types of sensors and techniques are often not evaluated as metric products. The presented research combines the above-mentioned instrumentation and software to implement and evaluate low-cost 3D modeling solutions on heritage science-oriented case studies, but also to perform some first assessments on the resulting models' metric properties, quality of texture and usefulness for further scientific investigations.

scholarly journals Heat and mass transfer enhancement strategies by impinging jets: A literature review

2020 ◽  
pp. 227-227
Author(s):  
Florin Bode ◽  
Claudiu Patrascu ◽  
Ilinca Nastase
Keyword(s):  
Heat Transfer ◽  
Mass Transfer ◽  
Heat And Mass Transfer ◽  
Large Scale ◽  
Impinging Jet ◽  
Impinging Jets ◽  
Nozzle Geometry ◽  
Small Scale ◽  
Mixing Enhancement ◽  
Transfer Enhancement

Heat and mass transfer can be greatly increased when using impinging jets, regardless the application. The reason behind this is the complex behavior of the impinging jet flow which is leading to the generation of a multitude of flow phenomena, like: large-scale structures, small scale turbulent mixing, large curvature involving strong normal stresses and strong shear, stagnation, separation and re-attachment of the wall boundary layers, increased heat transfer at the impinged plate. All these phenomena listed above have highly unsteady nature and even though a lot of scientific studies have approached this subject, the impinging jet is not fully understood due to the difficulties of carrying out detailed experimental and numerically investigations. Nevertheless, for heat transfer enhancement in impinging jet applications, both passive and active strategies are employed. The effect of nozzle geometry and the impinging surface macrostructure modification are some of the most prominent passive strategies. On the other side, the most used active strategies utilize acoustical and mechanical oscillations in the exit plane of the flow, which in certain situations favors mixing enhancement. This is favored by the intensification of some instabilities and by the onset of large scale vortices with important levels of energy.

scholarly journals A FLUID FLOW ANALYSIS OF A JET EJECTOR SYSTEM USED IN INDUSTRIAL APPLICATIONS

2020 ◽  
Vol 26 (3) ◽  
pp. 143-147
Author(s):  
IONEL OLARU
Keyword(s):  
Large Scale ◽  
Low Cost ◽  
Flow Analysis ◽  
Industrial Applications ◽  
Coefficient Of Performance ◽  
Working Fluid ◽  
Widespread Application ◽  
Ejector System ◽  
Fluid Flow Analysis ◽  
Conventional Systems

Many studies have been conducted for jet ejectors used in the recovery of solar energy or for their use in refrigeration systems for various industrial applications. Generally, these types of ejectors are using water as the working fluid because water have a low cost, a chemical stability and is safe to use. Naturally, other refrigerants, with large-scale application for industry, can be used. In such a type of jet ejector, besides selection of the refrigerant, the design of ejector is very important, with strongly influence to the performance, because the compression ratio depends on the geometry of the nozzle and on the geometry of the diffuser. Compared to other refrigeration systems, those with ejector have some advantages: simplicity in construction, high liability and low cost. However, it has a coefficient of performance lower than conventional systems, this limited the widespread application of ejector refrigeration systems.

Sign in / Sign up

Export Citation Format

Share Document