Grooved cam mechanism with a translating follower having an added ternary-roller intermediate link

2022 ◽  
pp. 1-37
Author(s):  
Kuan-Lun Hsu ◽  
Tung-Hsin Pan ◽  
Long-Iong Wu

Abstract The paper presents an analytical approach for designing grooved cam mechanisms with a modified arrangement of the common translating follower. That is, an intermediate link having three rollers is added between the cam and the common follower. On the basis of an existing cam mechanism with a common roller follower, an intermediate link that has three rollers is added between the cam and the common follower. Such a cam mechanism has two set of profile and can create multiple contact points between the cam and the follower at any instant. The two sets of profiles of such a cam mechanism can serve as the grooved types. Since the follower has three rollers that can simultaneously contact the cam at any instant, it can be positive driven along the guided groove of cam contour. The contact forces and contact stresses of such cam mechanisms are analyzed to illustrate the advantage of spreading force transmission and reducing contact stress of this uncommon follower. The obtained results indicate that the contact stress at the surface of the cam and the follower for such a cam mechanism can be reduced by 30% to 47% in comparison to those of cam mechanism with a common translating roller follower. In conclusion, the cam mechanism with a translating follower having an added ternary-roller intermediate link can be a preferable choice for the applications that follower is against heavy loads or move at high speed.

2021 ◽  
Author(s):  
Kuan-Lun Hsu ◽  
Tung-Hsin Pan ◽  
Long-Iong Wu

Abstract The paper presents an analytical approach for designing grooved cam mechanisms with a modified arrangement of the common translating follower. That is, an extraneous intermediate link that has three rollers is added between the cam and the common follower. On the basis of an existing cam mechanism with a common roller follower, an extraneous intermediate link that has three rollers is added between the cam and the common follower. Such a cam mechanism has two set of profile and can creating multiple contact points between the cam and the follower at any instant. The two sets of profiles of such a cam mechanism can serve as the grooved types. Since the follower has three rollers that can simultaneously contact the cam at any instant, it can be positive driven along the guided groove of cam contour. The contact forces and contact stresses of such cam mechanisms are analyzed to illustrate the advantage of spreading force transmission and reducing contact stress of this uncommon follower. The obtained results indicate that the contact stress at the surface of the cam and the follower for such a cam mechanism can be reduced by 34% to 42% in comparison to those of cam mechanism with a common translating roller follower.


2016 ◽  
Vol 8 (4) ◽  
Author(s):  
Kuan-Lun Hsu ◽  
Hui-An Hsieh ◽  
Long-Iong Wu

This article proposes a cam mechanism with a translating follower that has dual concave faces, and also demonstrates how to design such a mechanism. This is a positive-drive cam mechanism because the dual concave faces of the follower can simultaneously contact the cam at any instant. The contact forces and the contact stresses of the mechanism are analyzed to illustrate the nature and the capability of reducing contact stress of this novel follower. This cam mechanism is found to have lower contact stress over the constant-breadth and the constant-diameter cam mechanisms.


2013 ◽  
Vol 392 ◽  
pp. 156-160
Author(s):  
Ju Seok Kang

Multibody dynamics analysis is advantageous in that it uses real dimensions and design parameters. In this study, the stability analysis of a railway vehicle based on multibody dynamics analysis is presented. The equations for the contact points and contact forces between the wheel and the rail are derived using a wheelset model. The dynamics equations of the wheelset are combined with the dynamics equations of the other parts of the railway vehicle, which are obtained by general multibody dynamics analysis. The equations of motion of the railway vehicle are linearized by using the perturbation method. The eigenvalues of these linear dynamics equations are calculated and the critical speed is found.


Author(s):  
L-I Wu

This paper presents an analytical approach for determining the profiles of conjugate disc cams. For a conjugate cam mechanism, its two normal lines through the points of contact and the line of centres must always intersect at a common point, which is an instant centre. On this basis, the contact points between the conjugate cam and the follower can be determined according to the locations of instant centres and follower position. The cam profiles, the paths of the cutter and the pressure angles can then be expressed in the form of parametric vector equations. For various types of conjugate cams, the equations for such expressions are formulated, and examples are provided to illustrate the approach. The procedure is especially simple to program.


Author(s):  
L-I Wu ◽  
C-H Liu ◽  
T-W Chen

This article proposes an uncommon follower, a concave-faced follower, for a disc cam mechanism and also presents an analytical approach for determining the cam profile. A disc cam mechanism with a concave-faced follower can have the advantage of lower contact stress over that with a flat-faced follower. Two examples are provided to illustrate the nature and capability of reducing contact stress of this uncommon follower.


2008 ◽  
Vol 36 (3) ◽  
pp. 211-226 ◽  
Author(s):  
F. Liu ◽  
M. P. F. Sutcliffe ◽  
W. R. Graham

Abstract In an effort to understand the dynamic hub forces on road vehicles, an advanced free-rolling tire-model is being developed in which the tread blocks and tire belt are modeled separately. This paper presents the interim results for the tread block modeling. The finite element code ABAQUS/Explicit is used to predict the contact forces on the tread blocks based on a linear viscoelastic material model. Special attention is paid to investigating the forces on the tread blocks during the impact and release motions. A pressure and slip-rate-dependent frictional law is applied in the analysis. A simplified numerical model is also proposed where the tread blocks are discretized into linear viscoelastic spring elements. The results from both models are validated via experiments in a high-speed rolling test rig and found to be in good agreement.


Author(s):  
Mate Antali ◽  
Gabor Stepan

AbstractIn this paper, the general kinematics and dynamics of a rigid body is analysed, which is in contact with two rigid surfaces in the presence of dry friction. Due to the rolling or slipping state at each contact point, four kinematic scenarios occur. In the two-point rolling case, the contact forces are undetermined; consequently, the condition of the static friction forces cannot be checked from the Coulomb model to decide whether two-point rolling is possible. However, this issue can be resolved within the scope of rigid body dynamics by analysing the nonsmooth vector field of the system at the possible transitions between slipping and rolling. Based on the concept of limit directions of codimension-2 discontinuities, a method is presented to determine the conditions when the two-point rolling is realizable without slipping.


2021 ◽  
pp. 146808742110080
Author(s):  
Jamshid Malekmohammadi Nouri ◽  
Ioannis Vasilakos ◽  
Youyou Yan

A new engine block with optical access has been designed and manufactured capable of running up to 3000 r/min with the same specification as the unmodified engine. The optical window allowed access to the full length of the liner over a width of 25 mm to investigate the lubricant flow and cavitation at contact point between the rings and cylinder-liner. In addition, it allowed good access into the combustion chamber to allow charged flow, spray and combustion visualisation and measurements using different optical methods. New custom engine management system with build in LabView allowed for the precise full control of the engine. The design of the new optical engine was a great success in producing high quality images of lubricant flow, cavitation formation and development at contact point at different engine speeds ranging from 208 to 3000 r/min and lubricant temperatures (30°C–70°C) using a high-speed camera. The results under motorised operation confirmed that there was no cavitation at contact points during the intake/exhaust strokes due to low in-cylinder presure, while during compression/expansion strokes, with high in-cylinder pressure, considerable cavities were observed, in particular, during the compression stroke. Lubricant temperatures had the effect of promoting cavities both in their intensity and covered ring area up to 50°C as expected. Beyond that, although the cavitation intensity increases further with temperature, its area reduces due to possible collapse of the cavitating bubbles at higher temperature. The change of engine speed from 208 to 800 r/min increased cavitating area considerably by 52% of the ring area and was further increased by 19% at 1000 r/min. After that, the results showed very small increase in cavitation area (1.3% at 2000 r/min) with similar intensity and distribution across the ring.


Author(s):  
Angeli Jayme ◽  
Imad L. Al-Qadi

A thermomechanical coupling between a hyper-viscoelastic tire and a representative pavement layer was conducted to assess the effect of various temperature profiles on the mechanical behavior of a rolling truck tire. The two deformable bodies, namely the tire and pavement layer, were subjected to steady-state-uniform and non-uniform temperature profiles to identify the significance of considering temperature as a variable in contact-stress prediction. A myriad of ambient, internal air, and pavement-surface conditions were simulated, along with combinations of applied tire load, tire-inflation pressure, and traveling speed. Analogous to winter, the low temperature profiles induced a smaller tire-pavement contact area that resulted in stress localization. On the other hand, under high temperature conditions during the summer, higher tire deformation resulted in lower contact-stress magnitudes owing to an increase in the tire-pavement contact area. In both conditions, vertical and longitudinal contact stresses are impacted, while transverse contact stresses are relatively less affected. This behavior, however, may change under a non-free-rolling condition, such as braking, accelerating, and cornering. By incorporating temperature into the tire-pavement interaction model, changes in the magnitude and distribution of the three-dimensional contact stresses were manifested. This would have a direct implication on the rolling resistance and near-surface behavior of flexible pavements.


Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 169
Author(s):  
Kazem Jadidi ◽  
Morteza Esmaeili ◽  
Mehdi Kalantari ◽  
Mehdi Khalili ◽  
Moses Karakouzian

Asphalt is a common material that is used extensively for roadways. Furthermore, bituminous mixes have been used in railways, both as asphalt and as mortar. Different agencies and research institutes have investigated and suggested various applications. These studies indicate the benefits of bituminous material under railways, such as improving a substructure’s stiffness and bearing capacity; enhancing its dynamic characteristics and response, especially under high-speed train loads; waterproofing the subgrade; protecting the top layers against fine contamination. These potential applications can improve the overall track structure performance and lead to minimizing settlement under heavy loads. They can also guarantee an appropriate response under high-speed loads, especially in comparison to a rigid slab track. This review paper documents the literature related to the utilization of asphalt and bituminous mixes in railway tracks. This paper presents a critical review of the research in the application of asphalt and bituminous mixes in railway tracks. Additionally, this paper reviews the design and construction recommendations and procedures for asphalt and bituminous mixes in railway tracks as practiced in different countries. This paper also provides case studies of projects where asphalt and bituminous mixes have been utilized in railway tracks. It is anticipated that this review paper will facilitate (1) the exchange of ideas and innovations in the area of the design and construction of railway tracks and (2) the development of unified standards for the design and construction of railway tracks with asphalt and bituminous mixtures.


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