Numerical Prediction of Combustor Heatshield Flow and Heat Transfer With Sub-Grid-Scale Modelling of Pedestals

Author(s):  
John K. Luff ◽  
James J. McGuirk

A goal for computational analysis of combustors is to produce a tool for life prediction. An important part of this will be the prediction of the temperature field in the combustor walls. The complex geometries of combustor components make this a formidable task. In this paper a 3D coupled numerical flow/conjugate heat transfer calculation procedure is presented for a combustor heatshield. Proper account must be taken of the blockage and heat transfer effects of pedestals. A scheme has been developed to account for these effects without resolving the pedestals in the computational grid. Extra sink terms are included in the momentum equations to account for pedestal pressure drop. An extra energy equation is solved to determine the local pedestal temperature and to account for heat transfer between pedestals and fluid. This treatment has been validated against empirical data for arrays of pedestals in ducts with good agreement for friction factor and Nusselt number. The methodology is then applied to a generic heatshield geometry to indicate that a viable computational route has been developed for combustor heatshield analysis.

Author(s):  
Marcelo J. S. deLemos ◽  
Paulo H. S. Carvalho

This paper presents computations for natural convection within a porous cavity filled with a fluid saturated permeable medium. The finite volume method in a generalized coordinate system is applied. The walls are maintained at constant but different temperatures, while the horizontal walls are kept insulated. Governing equations are written in terms of primitive variables and are recast into a general form. Flow and heat transfer characteristics are investigated for two energy models and distinct solid-to-fluid thermal conductivity ratio.


Author(s):  
Bibin John ◽  
Sudhanva Kusuma Chandrashekhara ◽  
Vivekkumar Panneerselvam

Aero-thermodynamic analysis of a cylindrical leading edge placed in a hypersonic stream is carried out using an in-house developed conjugate heat transfer (CHT) solver. Isotropic and functionally graded materials (FGM) are tested as heat shields to understand the effects of the material property on the flow structure and aerodynamic heating associated with the mutual coupling of fluid flow and heat transfer. A simplified partitioned approach is employed to couple the independently developed fluid flow and heat transfer solvers to perform conjugate heat transfer studies. This framework employs a cell-centred finite volume formulation with an edge-based algorithm. Both strong and loose coupling algorithms are implemented for the data transfer across the fluid–solid interface. A test case of hypersonic flow over a cylindrical leading edge composed of an isotropic material is considered to validate the accuracy and correctness of numerical formulation adopted in the in-house solver. The significance of solid domain materials on the conjugate heat transfer has been studied by considering both isotropic material and FGM. The loosely coupled CHT solver required 10 times less simulation time when compared with the strongly coupled CHT solver. The interface heat flux evolution over time showed a decreasing trend, whereas an increasing trend was for the interface temperature. The current study strongly recommends CHT analysis for the design of thermal protection system of space vehicles. The thermal performance of FGMs composed of various volume fractions of Zirconia and Titanium alloy (Ti6Al4V) is assessed. The temperature distributions obtained from the CHT analysis shows that FGM with a power index of unity is a good material choice for thermal protection systems.


Author(s):  
Ricardo S. Va´squez ◽  
Antonio J. Bula

The conjugate heat transfer process of cooling a horizontal plate in steady state condition is studied. The model considers both solid and fluid regions in Cartesian coordinates. The problem was solved analytically, considering the fluid flowing in a laminar condition and hydrodynamically developed before any interaction with the heated body. The height of the fluid considered was enough to allow the generation of a thermal boundary layer without any restriction. The conservation of mass, momentum and energy equations were considered to turn the problem into a non dimensional form. The heated body presented a constant heat flux at the bottom side, and convective heat transfer at the top side in contact with the fluid. The other two boundary conditions are adiabatic. The energy equation was considered in the solid to turn it into a non dimensional form. The interface temperature was obtained from a regression using the Chebyshev polynomial approximation. As the problem deals with the cooling of a electronics components, the solution presents the mathematical solution of the energy equation for the solid, including the isothermal lines. The non dimensional form allows a thorough analysis of the problem, considering the influence of the different parameters in the conjugate heat transfer problem. The solution is compared with numerical solution of different problems, and the parameters considered are Reynolds number, plate thickness, Prandtl number, and solid thermal conductivity. The results obtained present isothermal lines, local Nusselt number, and average Nusselt number.


2019 ◽  
Vol 141 (11) ◽  
Author(s):  
Orkodip Mookherjee ◽  
Shantanu Pramanik

Abstract A numerical study of magneto-hydrodynamic mixed convection in a cavity has been conducted to investigate the influence of magnetic field on integrated flux of thermal energy, linear momentum, and kinetic energy. Shear force through lid motion establishes the forced convection effect and buoyancy force due to differential heating of the moving lid and the stationary interface ensures the natural convection phenomenon. Additionally, conduction through the solid slab with prescribed temperature at the outer surface attached to the cavity induces conjugate heat transfer. Further, the top and bottom walls throughout the domain are kept insulated and a uniform horizontal magnetic field is applied on the interface toward left. Fluid flow and heat transfer characteristics are examined for a range of Hartmann number (Ha): 0, 10, 50, and 120 at fixed values of Reynolds number, Grashof number, and Prandtl number of 300, 9 × 104 and 0.71, respectively. The result shows that the transport of heat in the near wall regions of the fluid domain is primarily governed by diffusion, whereas advection appears stronger in the central region of the cavity. Increase in magnetic field strength from Ha = 0 to 120 gradually suppresses the recirculating structure of the flow signifying a reduction in advective strength as depicted by the decrease in the value of total integrated heat flux from 25.15×10-3 to 6.0×10-3. The reduction in heat flux, momentum fluxes, and kinetic energy fluxes with increase in magnetic field has been well correlated in the range of 0≤Ha≤120.


Author(s):  
Sourabh Shrivastava ◽  
Prem Andrade ◽  
Vinay Carpenter ◽  
Ravindra Masal ◽  
Pravin Nakod ◽  
...  

Abstract Better life assessment of hot-components of an aero-engine can help improve its reliability and service life, while, reducing associated maintenance cost. Accurate prediction of Thermo-Mechanical Fatigue (TMF) is one of the crucial aspects of life prediction. Therefore, fully resolved simulation methodologies have gained attention as an ingredient for solving TMF problems owing to their potential for providing comprehensive insights into a system having hot components undergoing transient loading during operation. The present work focuses on a multi-physics simulation-based approach for the life-prediction of a representative gas-turbine combustor liner with an objective of providing a complete framework for TMF analysis of an actual aero-engine combustor liner. The presented methodology consists of a coupling between Computational Fluid Dynamics (CFD) and Finite Element Method (FEM). Thermal loads on the representative aero-engine combustor are predicted using Conjugate Heat Transfer (CHT) modeling in the CFD analyses for different operating conditions suitable for a flight cycle. A load cycle is then constructed using these thermal loads and is transferred to the structural analysis to evaluate the stresses in the liner. Results are obtained regarding spatially varying thermal expansion resulting in inelastic strains as governed by temperature and rate dependent material behavior. Stress and plastic strain history information from the structural analysis are processed to predict the life of different regions of the combustor liner. Different simulation methods for conjugate heat-transfer, load-cycle, material property extraction, thermal-stresses, and fatigue are evaluated, and an overall methodology involving accuracy and reasonable computational cost is proposed. The proposed methodology is numerically verified, and the verification results are presented in this work.


Author(s):  
Heming Yun ◽  
Baoming Chen ◽  
Binjian Chen

Roughness effects on flow and heat transfer in flat microchannels has been numerically simulated by using CFD with fluid-solid conjugate heat transfer techniques, the surface roughness has been modeled through a series triangular toothed roughness cells. In this paper, the influence for roughness on the entrance length of flow and heat transfer has been emphasized, the influence for relative roughness on transitional Reynolds number has been also analyzed at the same time.


Author(s):  
A. A. Ameri ◽  
E. Steinthorsson ◽  
David L. Rigby

Calculations were performed to simulate the tip flow and heat transfer on the GE-E3 first stage turbine, which represents a modern gas turbine blade geometry. Cases considered were a smooth tip, 2% recess, and 3% recess. In addition a two-dimensional cavity problem was calculated. Good agreement with experimental results was obtained for the cavity calculations, demonstrating that the k-ω turbulence model used is capable of representing flows of the present type. In the rotor calculations, two dominant flow structures were shown to exist within the recess. Also areas of large heat transfer rate were identified on the blade tip and the mechanisms of heat transfer enhancement were discussed. No significant difference in adiabatic efficiency was observed for the three tip treatments investigated.


1986 ◽  
Vol 108 (2) ◽  
pp. 219-224 ◽  
Author(s):  
R. Boncompain ◽  
M. Fillon ◽  
J. Frene

A general THD theory and a comparison between theoretical and experimental results are presented. The generalized Reynolds equation, the energy equation in the film, and the heat transfer equation in the bush and the shaft are solved simultaneously. The cavitation in the film, the lubricant recirculation, and the reversed flow at the inlet are taken into account. In addition, the thermoelastic deformations are also calculated in order to define the film thickness. Good agreement is found between experimental data and theoretical results which include thermoelastic displacements of both the shaft and the bush.


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