Testing of Ceramic Stator Vanes to 2500 F (1371 C)
Ceramic inlet vanes were tested in a full-size, eight-vane cascade rig to simulate power generation operation at 2200 and 2500 F (1204 and 1371 C). The 2200 F (1204 C) test, using only Si3N2 vanes, successfully completed over 100 start/stop cycles, except for some out-of-tolerance parts that caused edge loading. Initial 2500 F (1371 C) tests resulted in complete failure of the four carbide parts, while the four nitride parts remained funtional. Ramps up and down were somewhat more severe than for normal turbine operation, and all parts received debris impaction from an imploded combustor. Minor cracking occurred in only one nitride airfoil and two different nitride end caps. All LAS CERVIT C-140 insulator material was badly cracked after both test conditions. New insulator materials are being evaluated and cyclic tests are continuing.