scholarly journals Compact Metallic and Ceramic Recuperators for Gas Turbines

Author(s):  
S. Förster ◽  
M. Kleemann

A compact plate-type recuperative heat exchanger feasible in metal or ceramic materials and suitable for stationary and vehicular gas turbines is described. The flow schemes and fabrication techniques of the heat exchanging matrices are illustrated. Metallic and ceramic prototype matrices are shown which have been fabricated successfully. On the bases of experimental heat transmission and friction data for the metallic matrices, typical design solutions are shown for complete recuperators. Design examples for metallic recuperators are given for large nuclear closed-cycle helium turbine power plants and for stationary and vehicular open-cycle gas turbines. For vehicular application, sizes for turbines of several hundred kilowatts are discussed. Two design examples are given of ceramic recuperators for a 70-kw vehicular gas turbine having small overall dimensions when compared to a piston engine. Some cost aspects of the compact recuperators are discussed. Compact metallic recuperators, such as described in the paper, may replace advantageously the tube type or other plate type recuperators for large stationary and vehicular gas turbine cycle applications. Furthermore, the ceramic compact recuperator also described in the paper may be a satisfying practical solution for small vehicular gas turbines, especially for the so-called “ceramic” gas turbines with gas temperatures at the turbine inlet of about 1300 C.

Author(s):  
R. Yadav ◽  
P. Sreedhar Yadav

The major challenges before the design engineers of a gas turbine plant and its variants are the enhancement of power output, substantial reduction in NOx emission and improvement in plant thermal efficiency. There are various possibilities to achieve these objectives and humid air gas turbine cycle power plant is one of them. The present study deals with the thermodynamic study of humid air gas turbine cycle power plants based on first law. Using the modeling and governing equations, the parametric study has been carried out. The results obtained will be helpful in designing the humid air gas turbines, which are used as peaking units. The comparison of performance of humid air gas turbine cycle shows that it is superior to basic gas turbine cycle but inferior and more complex to steam injected cycle.


1966 ◽  
Vol 88 (4) ◽  
pp. 302-309
Author(s):  
R. W. Foster-Pegg

The combined steam-gas turbine cycle offers reductions in fuel consumption and energy production cost compared to all steam, particularly for the smaller-size plants used in industrial complexes. Currently, combined cycles are restricted to natural gas fuel, which limits their use particularly by utility companies. Their potential is predicted in the event an economic means of operating gas turbines on coal can be found. Extrapolation of the historic trend of gas turbine performance and cost suggests that combined cycles will be able to demonstrate substantial economies for larger power plants in the future.


Author(s):  
Adam Doligalski ◽  
Luis Sanchez de Leon ◽  
Pavlos K. Zachos ◽  
Vassilios Pachidis

This paper presents a comparative analysis between two different gas turbine configurations for implementation within combined cycle power plants, aiming to downselect the most promising one in terms of thermal efficiency at design point. The analysed gas turbines both feature the same dual-pressure steam bottoming cycle, but differ in the gas turbine cycle itself: the first configuration comprises a single-shaft reheated gas turbine with variable position of the reheater (representative of the current approach of the industry to combined cycle power plants), whilst the second configuration comprises a dual-shaft reheated-recuperated engine with free power turbine. Comparison of the two competing gas turbine configurations is conducted by means of systematic exploration of the combined cycle design space. The analysis showed that the reheated-recuperated configuration delivers higher thermal efficiency than the more conventional reheated (non-recuperated) gas turbine and is identified, therefore, as a competitive option for future combined cycle power generation systems.


2015 ◽  
Vol 5 (2) ◽  
pp. 89
Author(s):  
Munzer S. Y. Ebaid ◽  
Qusai Z. Al-hamdan

<p class="1Body">Several modifications have been made to the simple gas turbine cycle in order to increase its thermal efficiency but within the thermal and mechanical stress constrain, the efficiency still ranges between 38 and 42%. The concept of using combined cycle power or CPP plant would be more attractive in hot countries than the combined heat and power or CHP plant. The current work deals with the performance of different configurations of the gas turbine engine operating as a part of the combined cycle power plant. The results showed that the maximum CPP cycle efficiency would be at a point for which the gas turbine cycle would have neither its maximum efficiency nor its maximum specific work output. It has been shown that supplementary heating or gas turbine reheating would decrease the CPP cycle efficiency; hence, it could only be justified at low gas turbine inlet temperatures. Also it has been shown that although gas turbine intercooling would enhance the performance of the gas turbine cycle, it would have only a slight effect on the CPP cycle performance.</p>


Author(s):  
Esa Utriainen ◽  
Bengt Sundén

The application of recuperators in advanced thermodynamic cycles is growing due to stronger demands of low emissions of pollutants and the necessity of improving the cycle efficiency of power plants to reduce the fuel consumption. This paper covers applications and types of heat exchangers used in gas turbine units. The trends of research and development are brought up and the future need for research and development is discussed. Material aspects are covered to some extent. Attempts to achieve compact heat exchangers for these applications are also discussed. With the increasing pressure ratio in the gas turbine cycle, large pressure differences between the hot and cold sides exist. This has to be accounted for. The applicability of CFD (Computational Fluid Dynamics) is discussed and a CFD–approach is presented for a specific recuperator. This recuperator has narrow wavy ducts with complex cross-sections and the hydraulic diameter is so small that laminar flow prevails. The thermal-hydraulic performance is of major concern.


2016 ◽  
Vol 138 (06) ◽  
pp. 38-43
Author(s):  
Lee S. Langston

This article discusses various fields where gas turbines can play a vital role. Building engines for commercial jetliners is the largest market segment for the gas turbine industry; however, it is far from being the only one. One 2015 military gas turbine program of note was the announcement of an U.S. Air Force competition for an innovative design of a small turbine engine, suitable for a medium-size drone aircraft. The electrical power gas turbine market experienced a sharp boom and bust from 2000 to 2002 because of the deregulation of many electric utilities. Since then, however, the electric power gas turbine market has shown a steady increase, right up to present times. Coal-fired plants now supply less than 5 percent of the electrical load, having been largely replaced by new natural gas-fired gas turbine power plants. Working in tandem with renewable energy power facilities, the new fleet of gas turbines is expected to provide reliable, on-demand electrical power at a reasonable cost.


Author(s):  
Dieter Bohn ◽  
Nathalie Po¨ppe ◽  
Joachim Lepers

The present paper reports a detailed technological assessment of two concepts of integrated micro gas turbine and high temperature (SOFC) fuel cell systems. The first concept is the coupling of micro gas turbines and fuel cells with heat exchangers, maximising availability of each component by the option for easy stand-alone operation. The second concept considers a direct coupling of both components and a pressurised operation of the fuel cell, yielding additional efficiency augmentation. Based on state-of-the-art technology of micro gas turbines and solid oxide fuel cells, the paper analyses effects of advanced cycle parameters based on future material improvements on the performance of 300–400 kW combined micro gas turbine and fuel cell power plants. Results show a major potential for future increase of net efficiencies of such power plants utilising advanced materials yet to be developed. For small sized plants under consideration, potential net efficiencies around 70% were determined. This implies possible power-to-heat-ratios around 9.1 being a basis for efficient utilisation of this technology in decentralised CHP applications.


Author(s):  
Christian Felsmann ◽  
Uwe Gampe ◽  
Manfred Freimark

Solar hybrid gas turbine technology has the potential to increase the efficiency of future solar thermal power plants by utilizing solar heat at a much higher temperature level than state of the art plants based on steam turbine cycles. In a previous paper the authors pointed out, that further development steps are required for example in the field of component development and in the investigation of the system dynamics to realize a mature technology for commercial application [1]. In this paper new findings on system dynamics are presented based on the simulation model of a solar hybrid gas turbine with parallel arrangement of the combustion chamber and solar receivers. The operational behavior of the system is described by means of two different scenarios. The System operation in a stand-alone electrical supply network is investigated in the first scenario. Here it is shown that fast load changes in the network lead to a higher shaft speed deviation of the electric generator compared to pure fossil fired systems. In the second scenario a generator load rejection, as a worst case, is analyzed. The results make clear that additional relief concepts like blow-off valves are necessary as the standard gas turbine protection does not meet the specific requirements of the solar hybrid operation. In general the results show, that the solar hybrid operational modes are much more challenging for the gas turbines control and safety system compared to pure fossil fired plants due to the increased volumetric storage capacity of the system.


1995 ◽  
Vol 117 (2) ◽  
pp. 245-250 ◽  
Author(s):  
K. Nakakado ◽  
T. Machida ◽  
H. Miyata ◽  
T. Hisamatsu ◽  
N. Mori ◽  
...  

Employing ceramic materials for the critical components of industrial gas turbines is anticipated to improve the thermal efficiency of power plants. We developed a first-stage stator vane for a 1300°C class, 20-MW industrial gas turbine. This stator vane has a hybrid ceramic/metal structure, to increase the strength reliability of brittle ceramic parts, and to reduce the amount of cooling air needed for metal parts as well. The strength design results of a ceramic main part are described. Strength reliability evaluation results are also provided based on a cascade test using combustion gas under actual gas turbine running conditions.


2021 ◽  
Vol 286 ◽  
pp. 04013
Author(s):  
George Iulian Balan ◽  
Octavian Narcis Volintiru ◽  
Ionut Cristian Scurtu ◽  
Florin Ioniță ◽  
Mirela Letitia Vasile ◽  
...  

Vessels that have navigation routes in areas with ambient temperatures that can drop below + 5 [°C], with a relative humidity of over 65%, will have implemented technical solutions for monitoring and combating ice accumulations in the intake routes of gas turbine power plants. Because gas turbines are not designed and built to allow the admission of foreign objects (in this case - ice), it is necessary to avoid the accumulation of ice through anti-icing systems and not to melt ice through defrost systems. Naval anti-icing systems may have as a source of energy flow compressed air, supersaturated steam, exhaust gases, electricity or a combination of those listed. The monitoring and optimization of the operation of the anti-icing system gives the gas turbine power plant an operation as close as possible to the normal regimes stipulated in the ship's construction or retrofit specification.


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