scholarly journals Effect of Relative Velocity Distribution on Efficiency and Exit Flow of Centrifugal Impellers

Author(s):  
H. Mishina ◽  
H. Nishida

The major problem for designing centrifugal compressors is to attain high stage efficiency as well as a wide operating range. High stage efficiency is customarily attained by the optimization of design parameters using a one-dimensional loss analysis including the relationship between the flow behavior and total pressure losses for limited types of compressors.

Author(s):  
Vincenzo Russo ◽  
Simone Orsenigo ◽  
Lasse Mueller ◽  
Tom Verstraete ◽  
Sergio Lavagnoli

Abstract This work presents a 2D optimization of a multi-body turbine vane frame (TVF), a particular configuration that can lead to considerable shortening of the aero-engine shaft as well as weight reduction. Traditionally, the turbine vane frame is used to guide the flow from the high pressure (HP) turbine to the low pressure (LP) turbine. Current designs have a mid turbine frame equipped with non lifting bodies that have structural and servicing functions, while multi-body configurations are characterized by the fact that, in order to shorten the duct length, the mid turbine struts are merged with the LP stator vanes, traditionally located downstream. This design architecture consists therefore of a multi-body vane row, where lifting long-chord struts replace some of the low pressure vane airfoils. However, the bulky struts cause significant aerodynamics losses and penalize the aerodynamics of the small vanes. The objective of the present work is to numerically optimize a TVF geometry with multi-body architecture using a gradient based algorithm coupled with the adjoint approach, enabling the use of a rich design space. Steady-state CFD simulations have been used to this end. The aim of this study is to reduce the total pressure losses of the TVF, while imposing several aerodynamic and structural constraints. The parametrization of the TVF geometry represents the airfoil shapes and their relative pitch-wise positions. The outcome of the optimization is to evaluate the potential improvements introduced by the optimized TVF geometry and to quantify the influence of the different design parameters on the total pressure losses.


Author(s):  
Florian Herbst ◽  
Dragan Kozˇulovic´ ◽  
Joerg R. Seume

Steady blowing vortex generating jets (VGJ) on highly-loaded low-pressure turbine profiles have shown to be a promising way to decrease total pressure losses at low Reynolds-numbers by reducing laminar separation. In the present paper, the state of the art turbomachinery design code TRACE with RANS turbulence closure and coupled γ-ReΘ transition model is applied to the prediction of typical aerodynamic design parameters of various VGJ configurations in steady simulations. High-speed cascade wind tunnel experiments for a wide range of Reynolds-numbers, two VGJ positions, and three jet blowing ratios are used for validation. Since the original transition model overpredicts separation and losses at Re2is ≤ 100·103 an extra mode for VGJ induced transition is introduced. Whereas the criterion for transition is modelled by a filtered Q vortex criterion the transition development itself is modelled by a reduction of the local transition-onset momentum-thickness Reynolds number. The new model significantly improves the quality of the computational results by capturing the corresponding local transition process in a physically reasonable way. This is shown to yield an improved quantitative prediction of surface pressure distributions and total pressure losses.


1997 ◽  
Vol 3 (3) ◽  
pp. 179-187 ◽  
Author(s):  
M. T. Schobeiri

Reliable efficiency calculation of high-subsonic and transonic compressor stages requires a detailed and accurate prediction of the flow field within these stages. Despite the tremendous progress in turbomachinery computational fluid mechanics, the compressor designer still uses different loss correlations to estimate the total pressure losses and thus the efficiency of the compressor stage. The new shock loss model and the modified diffusion factor, developed in Part I, were implemented into a loss calculation procedure. In this part, correlations for total pressure loss, profile loss, and secondary loss coefficients are presented, using the available experimental data. Based on the profile loss coefficients, correlations were also established for boundary layer momentum thickness. These correlations allow the compressor designer to accurately estimate the blade losses and therefore the stage efficiency.


2018 ◽  
Vol 2 ◽  
pp. I9AB30 ◽  
Author(s):  
Dajan Mimic ◽  
Christoph Jätz ◽  
Florian Herbst

Diffusers convert kinetic flow energy into a rise in static pressure. This pressure recovery is the primary aerodynamic design objective for exhaust gas diffusers in power-generating steam and gas turbines. The total pressure loss is an equally important diffuser design parameter. It is strongly linked to the pressure recovery and the residual kinetic energy of the diffuser outlet flow. A reduction benefits the overall thermodynamic cycle, which requires the adjacent components of a diffuser to be included in the design process. This paper focuses on the total pressure losses in the boundary layer of a highly loaded annular diffuser. Due to its large opening angle the diffuser is susceptible to flow separation under uniform inlet conditions, which is a major source for total pressure losses. However, the unsteady tip leakage vortices of the upstream rotor, which are a source of losses, stabilise the boundary layer and prevent separation. Experiments and unsteady numerical simulation conducted show that the total pressure loss reduction caused by the delayed boundary layer separation exceed the vortex-induced losses by far. This flow interaction between the rotor and diffuser consequently decreases the overall total pressure losses. The intensity of the tip leakage vortex is linked to three rotor design parameters, namely work coefficient, flow coefficient and reduced blade-passing frequency. Based on these parameters, we propose a semi-empiric correlation to predict and evaluate the change in total pressure losses with regards to design operating conditions.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Florian Herbst ◽  
Dragan Kožulović ◽  
Joerg R. Seume

Steady blowing vortex generating jets (VGJ) on highly-loaded low-pressure turbine profiles have shown to be a promising way to decrease total pressure losses at low Reynolds-numbers by reducing laminar separation. In the present paper, the state of the art turbomachinery design code TRACE with RANS turbulence closure and coupled γ-ReΘ transition model is applied to the prediction of typical aerodynamic design parameters of various VGJ configurations in steady simulations. High-speed cascade wind tunnel experiments for a wide range of Reynolds-numbers, two VGJ positions, and three jet blowing ratios are used for validation. Since the original transition model overpredicts separation and losses at Re2is≤100·103, an extra mode for VGJ induced transition is introduced. Whereas the criterion for transition is modeled by a filtered Q vortex criterion the transition development itself is modeled by a reduction of the local transition-onset momentum-thickness Reynolds number. The new model significantly improves the quality of the computational results by capturing the corresponding local transition process in a physically reasonable way. This is shown to yield an improved quantitative prediction of surface pressure distributions and total pressure losses.


Author(s):  
Ting Wang ◽  
Patrick W. Rousset

Abstract An innovative pump, TurboPiston Pump (TPP), has been invented to incorporate the merits of centrifugal, axial, and positive displacement pumps. The TPP is designed to deliver large flow rates with a potential at high pressure of up to 1000 psia with one stage. To improve the original design, an understanding of the flow behavior inside the pump is needed. The objective of this study is to simulate the flow field inside the pump and study its performance to guide the design process. This study includes modeling the pump with the transient sliding mesh scheme using a commercial computational fluid dynamics solver, ANSYS/FLUENT. The flow pattern, static pressure distribution, and total pressure losses are calculated and analyzed. The regions of high total pressure losses and potential creation of cavitation are identified. A plastic demonstration model and a metal prototype have been fabricated based on the result of the CFD analyis.


Author(s):  
Eisaku Ito ◽  
Sunao Aoki ◽  
Akimasa Muyama ◽  
Junichiro Masada

Gas turbines for power generation are required to operate more efficiently than ever before for both economic and environmental reasons. Because of this situation, an advanced multistage turbine design and optimization system is required to improve upon existing turbine designs where viscous CFD codes had already been applied on a single row or single stages basis. An advanced CFD code for multistage design applications has been developed at Mitsubishi Heavy Industries (MHI) and has been applied to the redesign of a four stage single shaft turbine. The front 3 stages of the turbine are highly cooled using about 20% cooling air. The outstanding performance of this redesigned turbine has been demonstrated at MHI’s engine test facility. This paper focuses on the customization of the Denton code [5] for industrial usage, the validation of the customized code employing experimental data, and finally the use of the code in executing a successful redesign. Code development and validation are discussed in terms of prediction accuracy for the basic aerodynamic design parameters such as exit flow angle and cascade losses. Through-flow design parameters such as pressure ratio and reaction of each stage are also addressed. Especially important in modern high temperature turbines is the location and distribution of cooling and leakage air being introduced into the main gas-path. The proper treatment of these flows is very important because of the mixing losses and the temperature migration downstream. These important considerations in any analysis approach are discussed and it is shown how they are treated in the customized CFD code. Consistency between the customized CFD code and other parts of the existing aerodynamic design procedure are carefully examined. This is important because aerodynamic parameters have different modeling fidelities in the different parts of the design system. Computer execution times are a very important consideration when utilizing advanced CFD codes. This issue is addressed from the perspective of an industrial design organization. In validating the customized code, special attention was placed on tip clearance leakage flow behavior and seal air migration from the hub wall. Local changes of total pressure and temperature distributions affect the local velocity triangles and local static pressure distributions on the airfoil and end-wall surfaces. Airfoil section geometry and three-dimensional stacking to maximize the turbine efficiency are also considered and discussed. The validated code was subsequently used to execute a redesign of a large frame industrial turbine. This is discussed in some detail. The redesigned turbine has completed full scale engine testing and has been shown to have met all design goals. The CFD predictions are compared with special measurements taken in the engine such as the inter-stage span-wise total pressure and temperature distributions as well as the efficiency trend versus engine load. These comparisons prove the capability of the advanced multistage CFD code.


2019 ◽  
Vol 1 (7) ◽  
pp. 10-13
Author(s):  
D. Yu. Ershov ◽  
I. N. Lukyanenko ◽  
E. E. Aman

The article shows the need to develop diagnostic methods for monitoring the quality of lubrication systems, which makes it possible to study the dynamic processes of contacting elements of the friction systems of instrument mechanisms, taking into account roughness parameters, the presence of local surface defects of elements and the bearing capacity of a lubricant. In the present article, a modern diagnostic model has been developed to control the quality of the processes of production and operation of friction systems of instrument assemblies. With the help of the developed model, it becomes possible to establish the relationship of diagnostic and design parameters of the mechanical system, as well as the appearance of possible local defects and lubricant state, which characterize the quality of friction systems used in many mechanical assemblies of the mechanisms of devices. The research results are shown in the form of nomograms to assess the defects of the elements of friction mechanisms of the mechanisms of the devices.


Author(s):  
Isaac Land

This chapter is central to the volume’s chronological contentions, as its argument accounts for the specialized, one-dimensional Dibdin of ‘Tom Bowling’ that has endured into recent scholarship. Focusing on Dibdin’s posthumous reception, it examines the moral and rhetorical difficulties of repackaging Dibdin’s works for a Victorian sensibility; it explores the specifics of mid-century concert culture previously highlighted by Derek Scott and William Weber as central to changes in nineteenth-century taste and programming; and it develops the theme of nostalgia into a revelatory consideration of the relationship between new naval technologies, national pride, and military training, and the songs, people, and language of a remembered Napoleonic ‘golden age’—to which Dibdin proves to have been as central, in the Victorian imagination, as Nelson.


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