scholarly journals Development of the AGT101 Regenerator Seals

Author(s):  
C. A. Fucinari ◽  
J. K. Vallance ◽  
C. J. Rahnke

The design and development of the regenerator seals used in the AGT101 gas turbine engine are described in this paper. The all ceramic AGT101 gas turbine engine was designed for 100 hp at 5:1 pressure ratio with 2500F (1371C) turbine inlet temperature. Six distinct phases of seal design were investigated experimentally and analytically to develop the final design. Static and dynamic test rig results obtained during the seal development program are presented. In addition, analytical techniques are described. The program objectives of reduced seal leakage, without additional diaphragm cooling, to 3.6% of total engine airflow and higher seal operating temperature resulting from the 2000F (1093C) inlet exhaust gas temperature were met.

Author(s):  
S. Y. Kim ◽  
M. R. Park ◽  
S. Y. Cho

This paper describes on/off design performance of a 50KW turbogenerator gas turbine engine for hybrid vehicle application. For optimum design point selection, a relevant pa4rameter study is carried out. The turbogenerator gas turbine engine for a hybrid vehicle is expected to be designed for maximum fuel economy, ultra low emissions, and very low cost. A compressor, combustor, turbine, and a permanent-magnet generator will be mounted on a single high speed (80,000 rpm) shaft that will be supported on air bearings. As the generator is built into the shaft, gearbox and other moving parts become unnecessary and thus will increase the system’s reliability and reduce the manufacturing cost. The engine has a radial compressor and turbine with design point pressure ratio of 4.0. This pressure ratio was set based on calculation of specific fuel consumption and specific power variation with pressure ratio. For the turbine inlet temperature, a rather conservative value of 1100K was selected. Designed mass flow rate was 0.5 kg/sec. Parametric study of the cycle indicates that specific work and efficiency increase at a given pressure ratio and turbine inlet temperature. Off design analysis shows that the gas turbine system reaches self operating condition at about N/NDP = 0.48. Bleeding air for a turbine stator cooling is omitted considering the low TIT in the present engine and to enable the simple geometric configuration for manufacturing purpose. Various engine performance simulations including ambient temperature influence, surging at part load condition; transient analysis were performed to secure the optimum engine operating characteristics. Surge margin throughout the performance analysis were maintained to be over 50% approximately. Present analysis will be compared with performance test result which is scheduled at the end of 1998.


Author(s):  
O. Dessornes ◽  
S. Landais ◽  
R. Valle ◽  
A. Fourmaux ◽  
S. Burguburu ◽  
...  

To reduce the size and weight of power generation machines for portable devices, several systems to replace the currently used heavy batteries are being investigated worldwide. As micro gas turbines are expected to offer the highest power density, several research groups launched programs to develop ultra micro gas turbines: IHI firm (Japan), PowerMEMS Consortium (Belgium). At Onera, a research program called DecaWatt is under development in order to realize a demonstrator of a micro gas turbine engine in the 50 to 100 Watts electrical power range. A single-stage gas turbine is currently being studied. First of all, a calculation of the overall efficiency of the micro gas turbine engine has been carried out according to the pressure ratio, the turbine inlet temperature and the compressor and turbine efficiencies. With realistic hypotheses, we could obtain an overall efficiency of about 5% to 10% which leads to around 200 W/kg when taking into account the mass of the micro gas turbine engine, its electronics, fuel and packaging. Moreover, the specific energy could be in the range 300 to 600 Wh/kg which exceeds largely the performance of secondary batteries. To develop such a micro gas turbine engine, experimental and computational work focused on: • a 10 mm in diameter centrifugal compressor, with the objective to obtain a pressure ratio of about 2.5 • a radial inflow turbine • journal and thrust gas bearings (lobe bearings and spiral grooves) and their manufacturing • a small combustor working with hydrogen or hydrocarbon gaseous fuel (propane) • a high rotation speed micro-generator • the choice of materials Components of this tiny engine were tested prior to the test with all the parts assembled together. Tests of the generator at 700,000 rpm showed a very good efficiency of this component. In the same way, compressor testing has been performed up to 500,000 rpm and has shown that the nominal compression rate at the 840,000 rpm nominal speed should be nearly reached.


Author(s):  
Manikanda Rajagopal ◽  
Abdullah Karimi ◽  
Razi Nalim

A wave-rotor pressure-gain combustor (WRPGC) ideally provides constant-volume combustion and enables a gas turbine engine to operate on the Humphrey-Atkinson cycle. It exploits pressure (both compression and expansion) waves and confined propagating combustion to achieve pressure rise inside the combustor. This study first presents thermodynamic cycle analysis to illustrate the improvements of a gas turbine engine possible with a wave rotor combustor. Thereafter, non-steady reacting simulations are used to examine features and characteristics of a combustor rig that reproduces key features of a WRPGC. In the thermodynamic analysis, performance parameters such as thermal efficiency and specific power are estimated for different operating conditions (compressor pressure ratio and turbine inlet temperature). The performance of the WRPGC is compared with the conventional unrecuperated and recuperated engines that operates on the Brayton cycle. Fuel consumption may be reduced substantially with WRPGC introduction, while concomitantly boosting power. Simulations have been performed of the ignition of propane by a hot gas jet and subsequent turbulent flame propagation and shock-flame interaction.


Energies ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 6570
Author(s):  
Iman K. Reksowardojo ◽  
Long H. Duong ◽  
Rais Zain ◽  
Firman Hartono ◽  
Septhian Marno ◽  
...  

Biofuels as alternative fuels in today’s world are becoming increasingly important for the reduction of greenhouse gases. Here, we present and evaluate the potential of a new alternative fuel based on the conversion of medium-chain fatty acids to biojet (MBJ), which was produced from coconut oil using hydrotreated processes. MBJ is produced by using both deoxygenation and isomerization processes. Several blends of this type of biojet fuel with Jet A-1 were run in a gas-turbine engine (Rover 1S/60, ROTAX LTD., London, England) for the purpose of investigating engine performance and emissions. Performance results showed almost the same results as those of Jet A-1 fuel for these fuels in terms of thermal efficiency, brake-specific fuel consumption, turbine-inlet temperature, and exhaust-gas temperature. The results of exhaust-gas emissions also showed no significant effects on carbon monoxide, unburned hydrocarbon, and nitrogen oxides, while a decrease in smoke opacity was found when blending MBJ with Jet A-1. MBJ performed well in both performance and emissions tests when run in this engine. Thus, MBJ brings hope for the development of aviation biofuels in tropical regions that have an abundance of bioresources, but are limited in technology and investment capital.


Author(s):  
N. R. Balling ◽  
V. W. van Ornum

The objective of the research and development program reported by this paper was to decrease the specific fuel consumption of a small gas-turbine engine by means of an increase in pressure ratio alone. Development of a centrifugal compressor is presented, with a general description of equipment, methods, and special problems met during the tests. Results showed the required decrease in specific fuel consumption and pointed up the advantages of a straightforward development program.


Author(s):  
A. V. Sudarev ◽  
Y. I. Zakharov ◽  
E. D. Vlnogradov ◽  
L. S. Butovsky ◽  
E. A. G. Ranovskaya

Initial results of the first step (at Pa = 0.11–0.12 MPa) of an experimental investigation of the basic parameters of full-scale, micro-flame double-zone combustors with flame tubes are presented. This combustion chamber is developed for a 2.5 MW advanced ceramic gas turbine unit. (Sudarev, et al., 1991). This engine, when working at the design operation conditions, has an efficiency range of 41–46%, which is a function of using either intecooling or a heat regeneration scheme. The efficiency is the result of increasing the gas temperature to a maximum turbine inlet temperature of 1250°C and a 2.5 MW pressure ratio of 29. With such high initial parameters of the working media, the problem of nitrogen oxide emissions reduction assumes paramount importance. The objective of the paper is to develop a combustor which would ensure NOx emissions at the design conditions not above 75 mg/Nm3 (at 15% 02) due to application of a double-stage working process of pre-mixture firing. Specific features of fuel burn-up, formation of pollutants at combustion, dependencies of combustor characteristics and upgraded algorithm of combustor loading are also shown.


Author(s):  
Yousef S. H. Najjar ◽  
Taha K. Aldoss

To reduce the inefficiency and the drawbacks incurred by reheat in a gas turbine engine with the two turbines in series, a parallel arrangement is investigated. The combustion gases expand to atmospheric pressure in each turbine. One of the turbines drives the compressor to which it is mechanically coupled while the other develops the power output of the plant. Two methods of control for the reduction of power are considered: a) Varying the fuel supply to the combustion chambers so that the inlet temperature to the turbine driving the compressor is constant, while the inlet temperature to the power turbine is reduced. b) Reducing both temperatures while keeping them equal. The effects of turbines inlet temperatures, pressure ratio and pressure loss in combustion chambers on the cycle efficiency and power output are studied and a sensitivity analysis is carried out, with the aid of a specially constructed computer program. The first method of control proved to be superior.


Author(s):  
O. Dessornes ◽  
S. Landais ◽  
R. Valle ◽  
A. Fourmaux ◽  
S. Burguburu ◽  
...  

To reduce the size and weight of power generation machines for portable devices, several systems to replace the currently used heavy batteries are being investigated worldwide. As micro gas turbines are expected to offer the highest power density, several research groups launched programs to develop ultra micro gas turbines: IHI firm (Japan), PowerMEMS Consortium (Belgium). At Onera, a research program called DecaWatt is under development in order to realize a demonstrator of a micro gas turbine engine in the 50 to 100 Watts electrical power range. A single-stage gas turbine is currently being studied. First of all, a calculation of the overall efficiency of the micro gas turbine engine has been carried out according to the pressure ratio, the turbine inlet temperature, and the compressor and turbine efficiencies. With realistic hypotheses, we could obtain an overall efficiency of about 5% to 10%, which leads to around 200 W/kg when taking into account the mass of the micro gas turbine engine, its electronics, fuel and packaging. Moreover, the specific energy could be in the range 300 to 600 Wh/kg, which largely exceeds the performance of secondary batteries. To develop such a micro gas turbine engine, experimental and computational work focused on: (1) a 10-mm diameter centrifugal compressor, with the objective to obtain a pressure ratio of about 2.5; (2) a radial inflow turbine; (3) journal and thrust gas bearings (lobe bearings and spiral grooves) and their manufacturing; (4) a small combustor working with hydrogen or hydrocarbon gaseous fuel (propane); (5) a high rotation speed microgenerator; and (6) the choice of materials. Components of this tiny engine were tested prior to the test with all the parts assembled together. Tests of the generator at 700,000 rpm showed a very good efficiency of this component. In the same way, compressor testing was performed up to 500,000 rpm and showed that the nominal compression rate at the 840,000 rpm nominal speed should nearly be reached.


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