Inviscid-Viscous Interaction Method for 3D Inverse Design of Centrifugal Impellers

Author(s):  
M. Zangeneh

A 3D inverse design method for the design of the blade geometry of centrifugal compressor impellers is presented. In this method the blade shape is computed for a specified circulation distribution, normal (or tangential) thickness distribution and meridional geometry. As the blade shapes are computed by using an inviscid slip (or flow tangency) condition, the viscous effects are introduced indirectly by using a viscous/inviscid procedure. The 3D Navier-Stokes solver developed by Dawes is used as the viscous method. Two different approaches are described for incorporating the viscous effects into the inviscid design method. One method is based on the introduction of an aerodynamic blockage distribution throughout the meridional geometry. While in the other approach a vorticity term directly related to the entropy gradients in the machine is introduced. The method is applied to redesign the blade geometry of Eckardt’s 30° backswept impeller as well as a generic high pressure ratio (transonic) impeller. The results indicate that the entropy gradient approach can fairly accurately represent the viscous effects in the machine.

1994 ◽  
Vol 116 (2) ◽  
pp. 280-290 ◽  
Author(s):  
M. Zangeneh

A three-dimensional design method for the design of the blade geometry of centrifugal compressor impellers is presented. In this method the blade shape is computed for a specified circulation distribution, normal (or tangential) thickness distribution, and meridional geometry. As the blade shapes are computed by using an inviscid slip (or flow tangency) condition, the viscous effects are introduced indirectly by using a viscous/inviscid procedure. The three-dimensional Navier–Stokes solver developed by Dawes is used as the viscous method. Two different approaches are described for incorporating the viscous effects into the inviscid design method. One method is based on the introduction of an aerodynamic blockage distribution throughout the meridional geometry, while in the other approach a vorticity term directly related to the entropy gradients in the machine is introduced. The method is applied to redesign the blade geometry of Eckardt’s 30 deg backswept impeller as well as a generic high pressure ratio (transonic) impeller. The results indicate that the entropy gradient approach can fairly accurately represent the viscous effects in the machine.


Author(s):  
H. Watanabe ◽  
M. Zangeneh

The application of sweep in the design of transonic fans has been shown to be an effective method of controlling the strength and position of the shock wave at the tip of transonic fan rotors, and the control of corner separations in stators. In rotors sweep can extend the range significantly. However, using sweep in conventional design practice can also result in a change in specific work and therefore pressure ratio. As a result, laborious iterations are required in order to recover the correct specific work and pressure ratio. In this paper, the blade geometry of a transonic fan is designed with sweep using a 3D inverse design method in which the blade geometry is computed for a specified distribution of blade loading. By comparing the resulting flow field in the conventionally and inversely designed swept rotors, it is shown that it is possible to apply sweep without the need to iterate to maintain pressure ratio and specific work when using the inverse method.


2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Luying Zhang ◽  
Gabriel Davila ◽  
Mehrdad Zangeneh

Abstract This paper presents three different multiobjective optimization strategies for a high specific speed centrifugal volute pump design. The objectives of the optimization consist of maximizing the efficiency and minimizing the cavitation while maintaining the Euler head. The first two optimization strategies use a three-dimensional (3D) inverse design method to parametrize the blade geometry. Both meridional shape and 3D blade geometry are changed during the optimization. In the first approach, design of experiment (DOE) method is used and the pump efficiency is obtained from computational fluid dynamics (CFD) simulations, while cavitation is evaluated by using minimum pressure on blade surface predicted by 3D inverse design method. The design matrix is then used to create a surrogate model where optimization is run to find the best tradeoff between cavitation and efficiency. This optimized geometry is manufactured and tested and is found to be 3.9% more efficient than the baseline with reduced cavitation at high flow. In the second approach, only the 3D inverse design method output is used to compute the efficiency and cavitation parameters and this leads to considerable reduction to the computational time. The resulting optimized geometry is found to be similar to the computationally more expensive solution based on 3D CFD results. In order to compare the inverse design based optimization to the conventional optimization, an equivalent optimization is carried out by parametrizing the blade angle and meridional shape.


2002 ◽  
Vol 124 (2) ◽  
pp. 319-328 ◽  
Author(s):  
Akira Goto ◽  
Mehrdad Zangeneh

A new approach to optimizing a pump diffuser is presented, based on a three-dimensional inverse design method and a Computational Fluid Dynamics (CFD) technique. The blade shape of the diffuser was designed for a specified distribution of circulation and a given meridional geometry at a low specific speed of 0.109 (non-dimensional) or 280 (m3/min, m, rpm). To optimize the three-dimensional pressure fields and the secondary flow behavior inside the flow passage, the diffuser blade was more fore-loaded at the hub side as compared with the casing side. Numerical calculations, using a stage version of Dawes three-dimensional Navier-Stokes code, showed that such a loading distribution can suppress flow separation at the corner region between the hub and the blade suction surface, which was commonly observed with conventional designs having a compact bowl size (small outer diameter). The improvements in stage efficiency were confirmed experimentally over the corresponding conventional pump stage. The application of multi-color oil-film flow visualization confirmed that the large area of the corner separation was completely eliminated in the inverse design diffuser.


2010 ◽  
Vol 24 (13) ◽  
pp. 1479-1482
Author(s):  
SEUNG JUN LEE ◽  
DONG-KYUN IM ◽  
IN LEE ◽  
JANG-HYUK KWON

Flutter phenomenon is one of the most dangerous problems in aeroelasticity. When it occurs, the aircraft structure can fail in a few second. In recent aeroelastic research, computational fluid dynamics (CFD) techniques become important means to predict the aeroelastic unstable responses accurately. Among various flow equations like Navier-Stokes, Euler, full potential and so forth, the transonic small disturbance (TSD) theory is widely recognized as one of the most efficient theories. However, the small disturbance assumption limits the applicable range of the TSD theory to the thin wings. For a missile which usually has small aspect ratio wings, the influence of body aerodynamics on the wing surface may be significant. Thus, the flutter stability including the body effect should be verified. In this research an inverse design method is used to complement the aerodynamic deficiency derived from the fuselage. MGM (modified Garabedian-McFadden) inverse design method is used to optimize the aerodynamic field of a full aircraft model. Furthermore, the present TSD aeroelastic analyses do not require the grid regeneration process. The MGM inverse design method converges faster than other conventional aerodynamic theories. Consequently, the inverse designed aeroelastic analyses show that the flutter stability has been lowered by the body effect.


Author(s):  
J. C. Pa´scoa ◽  
A. C. Mendes ◽  
L. M. C. Gato

This paper presents the results of the aerodynamic redesign of an annular turbine blade row. The inverse method herein applied is an extension to 3D of an iterative inverse design method based on the imposition of the blade load, thickness distribution and stacking line. We define a mass-averaged mean tangential velocity over one blade pitch, ru¯θ, as the main design variable, since its derivative is related to the aerodynamic load. A time-lagged formulation for the 3D camber surface generator is given in order to include the blade thickness distribution into the design algorithm. The hybrid viscous-inviscid design code comprises three main components: the blade update algorithm; a fast inviscid 3D Euler code; and a viscous analysis code. The blade geometry and flow conditions are typical of LP turbine nozzle guide vanes. The design method will demonstrate its ability to redesign blade rows that achieve lower flow losses and a more uniform exit flow angle distribution. The performance of the new blades is checked by means of a Navier-Stokes computation using the κ–ε turbulence model. The presented results show a minor decrease in the losses and a better redistribution of the exit flow angle.


Author(s):  
L. de Vito ◽  
R. A. Van den Braembussche ◽  
H. Deconinck

This paper presents a novel iterative viscous inverse method for turbomachinery blading design. It is made up of two steps: The first one consists of an analysis by means of a Navier-Stokes solver, the second one is an inverse design by means of an Euler solver. The inverse design resorts to the concept of permeable wall, and recycles the ingredients of Demeulenaere’s inviscid inverse design method that was proven fast and robust. The re-design of the LS89 turbine nozzle blade, starting from different arbitrary profiles at subsonic and transonic flow regimes, demonstrates the merits of this approach. The method may result in more than one blade profile that meets the objective, i.e. that produces the viscous target pressure distribution. To select one particular solution among all candidates, a target mass flow is enforced by adjusting the outlet static pressure. The resulting profiles are smooth (oscillation-free). The design of turbine blades with arbitrary pressure distribution at transonic and supersonic outflow illustrates the correct behavior of the method for a large range of applications. The approach is flexible because only the pitch chord ratio is fixed and no limitations are imposed on the stagger angle.


Author(s):  
Benjamin M. F. Choo ◽  
Mehrdad Zangeneh

An aerodynamics inverse design method for turbomachinery blades using fully (adaptive) unstructured meshes is presented. In this design method, the pressure loading (i.e. pressure jump across the blades) and thickness distribution are prescribed. The design method then computes the blade shape that would accomplish this loading. This inverse design method is implemented using a cell-centred finite volume method which solves the Euler equations on Delaunay unstructured triangular meshes using upwind flux vector splitting scheme. The analysis/direct Euler solver first is validated against some test cases of cascades flow. Computational grid and solution adaptation is performed to capture any flow behaviors such as shock waves using some error indicators. In the inverse design method, blade geometry is updated at the end of each design iteration process. A flexible and fast remeshing process based on a classical ‘spring’ methodology is adopted. An improved spring smoothing methodology for large changes of blades geometry is also presented. This flexible remeshing method can be used in designing a real blade (i.e. round leading and trailing edge) and also ‘fat’ turbine blades with blunt leading and trailing edge. The inverse design method using unstructured triangular meshes is validated by regeneration of a generic compressor rotor blade geometry subjected to a specified pressure loading and blade thickness. Finally, the method is applied to the design of the tip section of Nasa Rotor 67. The result shows that the design method is very useful in controlling shock waves.


Author(s):  
Hiroyoshi Watanabe ◽  
Hidenobu Okamoto ◽  
Shijie Guo ◽  
Akira Goto ◽  
Mehrdad Zangeneh

In this second report, a new aerodynamic design is presented for a radial turbine stage of a microturbine engine. To optimize three-dimensional (3-D) flows, an inverse design method, in which 3-D blade geometry is numerically obtained for specified blade loading distribution, has been applied together with numerical assessment using CFD (Computational Fluid Dynamics) and FEM (Finite Element Method). The runner blade profile along the hub surface was modified to attain nearly radially arranged blade elements especially at the exducer part of the radial turbine in order to achieve required structural strength. Also the blade thickness distribution was optimized to avoid vibration resonance and to meet creep strength requirements. The blade profile along the shroud surface was optimized via 3-D inverse design and CFD. CFD predicted aerodynamic performance of the modified turbine runner was confirmed to be similar to that of the fully 3-D blade shape, while maintaining structural reliability. The turbine nozzle also has been re-designed by using the inverse design method, with stage performance improvements confirmed by stage calculations using CFD.


1998 ◽  
Vol 42 (04) ◽  
pp. 274-296
Author(s):  
K. F. C. Yiu ◽  
M. Zangeneh

In ducted propulsor design for marine vessels, due to the strong interaction between the duct and the propeller blades, it is very important to design the duct and the blade geometry simultaneously. Here, a three-dimensional inverse design method is presented to take this into consideration. The method is based on three-dimensional potential flow; however, the effect of the inlet shear flow and the resulting rotational flow is also modeled via the Clebsch formulation. The duct profile is designed to achieve a target velocity distribution while the blade geometry is computed to attain a desired mass-flow rate and a certain circulation distribution. The method is applied to the design of three generic ducted propulsors with a 7-bladed contrarotating configuration.


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