Performance of a Mixed Flow Turbocharger Turbine Under Pulsating Flow Conditions

1995 ◽  
Author(s):  
C. Arcoumanis ◽  
I. Hakeem ◽  
L. Khezzar ◽  
R. F. Martinez-Botas ◽  
N. C. Baines
Keyword(s):  
High Efficiency ◽  
Pressure Ratio ◽  
Velocity Ratio ◽  
Pulsating Flow ◽  
Flow Conditions ◽  
Mixed Flow ◽  
Engine Exhaust ◽  
High Pressure Ratio ◽  
Design Speed ◽  
Swallowing Capacity

The performance of a high pressure ratio (P.R.=2.9) mixed flow turbine for an automotive turbocharger has been investigated and the results revealed its better performance relative to a radial-inflow geometry under both steady and pulsating flow conditions. The advantages offered by the constant blade angle rotor allow better turbocharger-engine matching and maximization of the energy extracted from the pulsating engine exhaust gases. In particular, the mixed inlet blade geometry resulted in high efficiency at high expansion ratios where the engine-exhaust pulse energy is maximum. The efficiency characteristics of the mixed flow turbine under steady conditions were found to be fairly uniform when plotted against the velocity ratio, with a peak efficiency at the design speed of 0.75. The unsteady performance as indicated by the mass-averaged total-to-static efficiency and the swallowing capacity exhibited a departure from the quasi-steady assumption which is analysed and discussed.

Inlet and Exit Flow Characteristics of Mixed Flow Turbines

1998 ◽  
Author(s):  
C. Arcoumanis ◽  
R. F. Martinez-Botas ◽  
J. M. Nouri ◽  
C. C. Su
Keyword(s):  
Incidence Angle ◽  
Pressure Ratio ◽  
Flow Characteristics ◽  
Expansion Ratio ◽  
Superior Performance ◽  
Mixed Flow ◽  
Flow Angle ◽  
High Pressure Ratio ◽  
Swirl Angle ◽  
Design Speed

The steady performance of mainly two high pressure ratio mixed flow turbines for an automotive turbocharger (expansion ratio of 2.9) has been investigated and the results indicated superior performance of the rotor with a constant inlet blade angle relative to that with a nominally constant incidence angle. These results have been confirmed by the measurement of the three components of velocity, the Reynolds normal stresses and the flow angle at the inlet and exit of the mixed-flow turbine rotors by laser Doppler velocimetry (LDV) under steady state conditions. The turbine testing conditions corresponded to the 50% and 70% design speeds, equivalent to 29,400 and 41,300 rpm respectively. The velocity results have indicated that the flow upstream of the rotor varies significantly along the blade inlet plane, and this is more evident at the 50% design speed. The flow in the volute behaves as a free vortex except in regions close to the hub, while the exit flow revealed that the constant incidence design rotor has a significantly higher exit swirl angle than the constant blade design, in agreement with the higher exit kinetic energy loss in the former case.

Loss and Flow Path Studies on Centrifugal Compressors—Part II

1970 ◽  
Vol 92 (3) ◽  
pp. 287-300 ◽  
Author(s):  
O. E. Balje´
Keyword(s):  
Boundary Layer ◽  
High Efficiency ◽  
Flow Path ◽  
Flow Conditions ◽  
Centrifugal Compressors ◽  
Mixed Flow ◽  
Path Design ◽  
Balanced Flow ◽  
Efficiency Data ◽  
Rotor Flow

The flow conditions in a mixed flow rotor are investigated for a “pressure balanced” flow path design. Boundary layer arguments are applied to calculate the losses in the rotor as well as in the subsequent diffuser section. The resulting efficiency data imply a comparatively high efficiency potential for mixed flow compressors with multiple cascaded components, designed on the premise of a “pressure balanced” rotor flow path.

COMPARISON OF EXPERIMENTAL, 3D AND 1D MODEL FOR A MIXED-FLOW TURBINE UNDER PULSATING FLOW CONDITIONS

2015 ◽  
Vol 77 (8) ◽  
Author(s):  
Meng Soon Chiong ◽  
Muhamad Hasbullah Padzillah ◽  
Srithar Rajoo ◽  
Alessandro Romagnoli ◽  
Aaron W. Costall ◽  
...  
Keyword(s):  
3D Models ◽  
Cfd Model ◽  
Flow Conditions ◽  
Mixed Flow ◽  
Pulse Flow ◽  
Power Characteristics ◽  
Engine Model ◽  
Single Entry ◽  
1D Model ◽  
Swallowing Capacity

The pulse flow performance of a turbocharger turbine is known to be different than its corresponding steady flow performance. This often leads to less-than-satisfactory 1D engine model prediction. In this study, the effectiveness of a 1D pulse flow turbine model is assessed against experimental data with the aid of 3D CFD model. The turbine under study is a single-entry variable geometry mixed-flow turbine. The result shows highly comparable pulse flow swallowing capacity and actual power characteristics between 1D and 3D models. The over-prediction in 1D actual power magnitude is found to be due to the simplification of combining nozzle and rotor stage pressure loss together.

An Experimental and Modelling Strategy for Obtaining Complete Characteristic Maps of Dual-Volute Radial Inflow Turbines

2021 ◽  
Author(s):  
Jose R. Serrano ◽  
Francisco J. Arnau ◽  
Luis Miguel García-Cuevas ◽  
Vishnu Samala ◽  
Stephane Guilain ◽  
...  
Keyword(s):  
Mass Flow ◽  
Simple Procedure ◽  
Pressure Ratio ◽  
Predictive Modelling ◽  
Speed Ratio ◽  
Flow Conditions ◽  
Engine Exhaust ◽  
Additional Degree ◽  
Single Entry ◽  
Total Temperature

Abstract Despite the importance of turbocharged engines with dual-volute turbines, their characteristic maps and fully predictive modelling using 1D gas dynamic codes are not well established yet. The complexity of unsteady flow and the unequal admission of these turbines, when operating with pulses of engine exhaust gas, makes them a challenging system. This is mainly due to the unequal flow admission, which generates an additional degree of freedom with respect to well-known single entry vanned or vaneless turbines. This paper has as the main novelty a simple procedure for characterizing experimentally and elaborating characteristic maps of these turbines with unequal flow conditions. This method of analysis allows for easy interpolation within the proposed characteristic maps or conceiving simple models for calculating and extrapolating full performance parameters of dual-volute turbines. Two innovative 0D mean-line models are described that require a minimum quantity of experimental data for calibrating both: the mass flow parameter model and the isentropic efficiency model. Both models are predictive either in partial or unequal flow conditions using as inputs: the mass flow ratio and the total temperature ratio between branches; the blade speed ratio and the pressure ratio in each branch. These six inputs are generally instantaneously provided by 1D gas-dynamics codes. Therefore, the novelty of the model is its ability to be used in a quasi-steady way for dual volute turbines performance prediction. This can be done instantaneously when turbines are calculated operating at turbocharged engines under pulsating and unequal flow conditions.

A Feasibility Study of a High-Speed Combustor for Turbomachine Applications

1970 ◽  
Author(s):  
Irving Fruchtman
Keyword(s):  
Turbulent Mixing ◽  
High Speed ◽  
Pressure Ratio ◽  
Small Mass ◽  
Temperature Profiles ◽  
Flow Conditions ◽  
Finite Rate ◽  
High Pressure Ratio ◽  
Series Of Experiments ◽  
Analysis Design

The theoretical analysis, design, and experimental study of a high-speed combustion chamber are described. Such a burner may be used when the compressor outflow speed is so high that diffusion to the usual burner entrance conditions presents severe loss penalties. The study showed for a small mass flow-high pressure ratio turbomachine, that combined diffusor and combustor losses are minimum for a burner entrance Mach number of about 0.5. To design the burner a finite rate chemistry and turbulent mixing computer program was used; the combustor modeling and flame spread predictions are discussed. A series of experiments are described and burner pressure loss and temperature profiles are shown over a range of burner air-flow conditions.

Numerical and Experimental Investigation of Pulsating Flow Effect on a Nozzled and Nozzleless Mixed Flow Turbine for an Automotive Turbocharger

2014 ◽  
Author(s):  
M. H. Padzillah ◽  
M. Yang ◽  
W. Zhuge ◽  
R. F. Martinez-Botas
Keyword(s):  
Pressure Ratio ◽  
Turbine Blades ◽  
Computational Cost ◽  
Operating Conditions ◽  
Pulsating Flow ◽  
Angle Distribution ◽  
Operating Pressure ◽  
Flow Conditions ◽  
Flow Angle ◽  
Turbine Speed

To achieve better flow guidance into the turbine blades, nozzle vanes were added as an integral part of the stator design. However, the full investigation that directly addresses the comparison between the two turbine arrangements under pulsating flow conditions is still not available in literature. This work represents the first attempt to observe differences, particularly in the circumferential flow angle distribution between both volute arrangements under steady and pulsating flow operating conditions. Experimentally validated Computational Fluid Dynamics (CFD) simulations have been conducted in order to achieve this aim. As the experimental data within the Turbocharger Group at Imperial College are extensive, the simulation procedures are optimized to achieve the best compromise between the computational cost and prediction accuracy. A single operating pressure ratio is selected for the steady and pulsating environment in order to provide consistent comparison for both volute arrangements. The simulation results presented in this work are conducted at the turbine speed of 48000rpm and 60Hz flow frequency for the pulsating flow simulations. The results indicated that there are significant differences in the flow angle behavior for both volutes regardless of the flow conditions (steady or unsteady). It is also found that the differences in flow angle distribution between increasing and decreasing pressure instances during pulsating flow operation is more prominent in the nozzleless volute than its nozzled counterpart.

scholarly journals Meridional Considerations of the Centrifugal Compressor Development

2012 ◽  
Vol 2012 ◽  
pp. 1-11 ◽  
Author(s):  
C. Xu ◽  
R. S. Amano
Keyword(s):  
Centrifugal Compressor ◽  
High Efficiency ◽  
Pressure Ratio ◽  
Angle Distribution ◽  
High Pressure Ratio ◽  
Structure Reliability ◽  
Compressor Performance ◽  
Meridional Profile ◽  
Compressor Efficiency ◽  
Wide Operating

Centrifugal compressor developments are interested in using optimization procedures that enable compressor high efficiency and wide operating ranges. Recently, high pressure ratio and efficiency of the centrifugal compressors require impeller design to pay attention to both the blade angle distribution and the meridional profile. The geometry of the blades and the meridional profile are very important contributions of compressor performance and structure reliability. This paper presents some recent studies of meridional impacts of the compressor. Studies indicated that the meridional profiles of the impeller impact the overall compressor efficiency and pressure ratio at the same rotational speed. Proper meridional profiles can improve the compressor efficiency and increase the overall pressure ratio at the same blade back curvature.

Lean and Straight Nozzle Vanes in a Variable Geometry Turbine: A Steady and Pulsating Flow Investigation

2008 ◽  
Author(s):  
Srithar Rajoo ◽  
R. F. Martinez-Botas
Keyword(s):  
Pressure Ratio ◽  
Velocity Ratio ◽  
Pulsating Flow ◽  
Maximum Pressure ◽  
Variable Geometry ◽  
Flow Investigation ◽  
Variable Geometry Turbine ◽  
The Difference ◽  
Vane Angle ◽  
Ratio Range

Variable Geometry Turbines (VGT) are widely used to improve engine-turbocharger matching and currently common in diesel engines. VGT has proven to provide air boost for wide engine speed range as well as reduce turbo-lag. This paper presents the design and experimental evaluation of a variable geometry mixed flow turbocharger turbine. The tests have been carried out with a permanent magnet eddy current dynamometer within a velocity ratio range of 0.47 to 1.09. The peak efficiency of the variable geometry turbine corresponds to vane angle settings between 60° and 65°, for both the lean and straight vanes in the region of 80%. The variable geometry turbine was tested under pulsating flow with straight and lean nozzle vanes for different vane angle settings, 40Hz and 60Hz flow. In general, the range of mass flow parameter is higher in the straight nozzle vanes with an average of 66.4% and 69.7% for 40Hz and 60Hz flow respectively. The straight nozzle vanes also shows increasing pressure ratio range compared to the lean nozzle vanes, which is more apparent in the maximum pressure ratio experienced by the turbine in an unsteady cycle. In overall, the cycle averaged efficiency in the straight vane configuration is marginally higher than the lean vane. Furthermore, the difference to the equivalent quasi-steady is better in the straight vane configuration compared to the lean vane.

Aerodynamics of a Transonic Centrifugal Compressor Impeller

2002 ◽  
Author(s):  
Seiichi Ibaraki ◽  
Tetsuya Matsuo ◽  
Hiroshi Kuma ◽  
Kunio Sumida ◽  
Toru Suita
Keyword(s):  
Shock Wave ◽  
High Pressure ◽  
Centrifugal Compressor ◽  
High Efficiency ◽  
Pressure Ratio ◽  
Flow Analysis ◽  
Flow Distortion ◽  
Flow Measurements ◽  
High Pressure Ratio ◽  
Compressor Impeller

High pressure ratio centrifugal compressors are applied to turbochargers and turboshaft engines because of their small dimensions, high efficiency and wide operating range. Such a high pressure ratio centrifugal compressor has a transonic inlet condition accompanied with a shock wave in the inducer portion. It is generally said that extra losses are generated by interaction of the shock wave and the boundary layers on the blade surface. To improve the performance of high pressure ratio centrifugal compressor it is necessary to understand the flow phenomena. Although some research works on transonic impeller flow have been published, some unknown flow physics are still remaining. The authors designed a transonic impeller, with an inlet Mach number is about 1.3, and conducted detailed flow measurements by using Laser Doppler Velocimetry (LDV). In the result the interaction between the shock wave and tip leakage vortex at the inducer and flow distortion at the downstream of inducer were observed. The interaction of the boundary layer and the shock wave was not observed. Also computational flow analysis were conducted and compared with experimental results.

Experiments With a Model Free Rotating Vaneless Diffuser

1975 ◽  
Vol 97 (2) ◽  
pp. 231-242 ◽  
Author(s):  
C. Rodgers ◽  
H. Mnew
Keyword(s):  
Static Pressure ◽  
Experimental Testing ◽  
Pressure Ratio ◽  
Velocity Ratio ◽  
Tangential Velocity ◽  
Vaneless Diffuser ◽  
Vaned Diffuser ◽  
High Pressure Ratio ◽  
Model Free ◽  
Inner Diameter

Experimental testing of a model free-rotating vaneless diffuser, for application to high pressure ratio single-stage centrifugal compressors, was conducted to determine diffuser performance under braked and free rotating conditions at entry Mach numbers up to unity. The experimental test rig comprised a swirl generating nozzle upstream of the model vaneless diffuser rotor with an outer-to-inner diameter ratio of 1.3. Additional downstream diffusion was completed with stationary vaneless and vaned diffuser inserts. A significant improvement in diffuser performance was achieved under free-rotating conditions even though large wakes generated by upstream stationary swirl nozzles were present. Overall static pressure recovery for the complete diffusion system increased approximately 20 percent at free-rotating conditions corresponding to a tangential velocity ratio (diffuser rotor/incident stream) of 0.43.

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