scholarly journals Field Experience of the Sequential Combustion System for the GT24/GT26 Gas Turbine Family

1998 ◽  
Author(s):  
Franz Joos ◽  
Philipp Brunner ◽  
Marcel Stalder ◽  
Stefan Tschirren
Keyword(s):  
Gas Turbine ◽  
Research Work ◽  
Basic Research ◽  
Test Facility ◽  
Test Results ◽  
Combustion System ◽  
System A ◽  
Commercial Operation ◽  
Near Future

The first units of the Sequential Combustion System gas turbine family are in commercial operation. The first gas turbine GT24 (60Hz, 165MW-class) started the commercial operation, while the first GT26 (50Hz, 265MW-class) demonstrates its performance at the GT test facility. More engines are presently in the commissioning phase or will be in the near future. These turbines are designed to offer increased output at high GT efficiency. To acheive this, the sequential combustion system, a reheat process with two combustors, has been developed. Whereas the first combustor is based on the proven EV-combustor technology, extensive research and development efforts have been carried out in developing the lean premixed self-igniting second combustor (SEV). This paper is a follow-up of the ASME paper 96-GT-315, which described the basic research work concerning the lean premixing SEV-burners with self-ignition. The present paper reports the experience gained during commissioning of the first engines. The performance of the two combustors, as well as the measured emissions, are discussed and compared with the expected values and rig test results. Finally, the potential of the sequential combustion system to reach low NOx levels is demonstrated by unveiling the results of the extensive testing program during the commissioning phase.

Development of the Sequential Combustion System for the ABB GT24/GT26 Gas Turbine Family

1996 ◽  
Author(s):  
Franz Joos ◽  
Philipp Brunner ◽  
Burkhard Schulte-Werning ◽  
Khawar Syed ◽  
Adnan Eroglu
Keyword(s):  
Gas Turbine ◽  
Research Work ◽  
Water Channel ◽  
Development Program ◽  
Basic Research ◽  
Combustion System ◽  
Single Digit ◽  
Combustion Tests ◽  
Low Sensitivity ◽  
Cooling Air

The 60Hz, 165MW gas turbine GT24 and the 50Hz, 240MW gas turbine GT26 are the first two members of ABB’s Sequential Combustion System gas turbine family. These turbines are designed to offer increased output at up to 4% efficiency advantage over today’s engines. Whereas the first combustor is based on the proven EV-combustor technology, an extensive research and development program has been carried out in developing the lean premixed, self-igniting second combustor. This paper reports the basic research work concerning the lean premixing burners with self-ignition. The development of the burner and the combustor was based on wind tunnel and water channel experiments, CFD-calculations and combustion tests at atmospheric and high pressure. Moreover an innovative cooling technology was developed to fullfill all conditions of the self-igniting premix combustor requiring minimal cooling air consumption. Special attention was paid both to a low sensitivity of the cooling effectiveness to variations of the imposed boundary conditions and to a robust hardware construction. Tests of real engine parts at real engine conditions will be demonstrated in detail. Finally the paper demonstrates the potential of the sequential combustion system to reach single digit NOx levels by unveiling the results of the extensive testing program.

V64.3A Gas Turbine Natural Gas Burner Development

2002 ◽  
Author(s):  
Heinrich Hermsmeyer ◽  
Bernd Prade ◽  
Uwe Gruschka ◽  
Udo Schmitz ◽  
Stefan Hoffmann ◽  
...  
Keyword(s):  
Gas Turbines ◽  
Nox Emissions ◽  
Fuel System ◽  
Combustion System ◽  
Standard Design ◽  
Commercial Operation ◽  
Annular Combustor ◽  
Gas Burner ◽  
Development Approach ◽  
Near Future

From the very first beginning of the V64.3A development the HR3 burner was selected as standard design for this frame. The HR3 burner was originally developed for the Vx4.2 and Vx4.3 fleet featuring silo combustors in order to mitigate the risk of flashback and to improve the NOx-emissions (Prade, Streb, 1996). Due to its favourable performance characteristics in the Vx4.3 family the advanced HR3 burner was adapted to the Vx4.3A series with annular combustor (hybrid burner ring – HBR). This paper reports about the burner development for V64.3A gas turbines to reach NOx emissions below 25 ppmvd and CO emissions below 10 ppmvd. It is described how performance and NOx emissions have been optimised by implementation of fuel system and burner modifications. The development approach, emission results and commercial operation experiences as well are described. The modifications of the combustion system were successfully and reliably demonstrated on commercially running units. NOx emissions considerably below 25ppmvd were achieved at and above design baseload. An outlook to further steps of V64.3A burner development in the near future will be given in this paper.

Development of a Low-Emission Combustor for a 100-kW Automotive Ceramic Gas Turbine (III)

1996 ◽  
Author(s):  
Masafumi Sasaki ◽  
Hirotaka Kumakura ◽  
Daishi Suzuki ◽  
Hiroyuki Ichikawa ◽  
Youichiro Ohkubo ◽  
...  
Keyword(s):  
Boundary Layer ◽  
Gas Turbine ◽  
Air Distribution ◽  
Performance Tests ◽  
Test Results ◽  
Combustion System ◽  
Stable Combustion ◽  
Lean Combustion ◽  
Low Emission ◽  
Combustion Region

A low emission combustor, which uses a prevaporization-premixing lean combustion system for the 100 kW automotive ceramic gas turbine (CGT), has been subjected to performance tests. Now a second combustor prototype (PPL-2), which incorporates improvements intended to overcome a flashback problem observed in an initial combustor prototype (PPL-1), is tested. The PPL-2 has been designed and built, so that it will substantially expand the stable combustion range. The improvement is accomplished by increasing the air distribution ratio in the lean combustion region to avoid flashback, providing a uniform flow velocity through the throat area and also by diluting the boundary layer so as to suppress flashback. Test results of the PPL-2 combustor show that it expands the flashback limit without affecting the blow out limit and is able to cover the stable combustion range need for the 100kW CGT.

Combustion System Performance and Field Test Results of the MS7001F Gas Turbine

1993 ◽  
Vol 115 (3) ◽  
pp. 537-546 ◽  
Author(s):  
J. P. Claeys ◽  
K. M. Elward ◽  
W. J. Mick ◽  
R. A. Symonds
Keyword(s):  
Gas Turbine ◽  
Field Test ◽  
System Performance ◽  
Mechanical Performance ◽  
Steam Injection ◽  
Test Results ◽  
Combustion System ◽  
Dynamic Activity ◽  
Unburned Hydrocarbons ◽  
Nox Control

This paper presents the results of the combustion system test of the MS7001F installed at the Virginia Power Chesterfield station. Tests of water and steam injection for NOx control were performed. Results of emissions, combustor dynamics, and combustor hardware performance are presented. Emissions test results include NOx, CO, unburned hydrocarbons, VOC, and formaldehyde levels. Combustor dynamic activity over a range of diluent injection ratios, and the performance of an actively cooled transition duct are also discussed. Combustion system mechanical performance is described following the first combustion system inspection.

Full Scale Testing of a Low Swirl Fuel Injector Concept for Ultra-Low NOx Gas Turbine Combustion Systems

2006 ◽  
Author(s):  
Waseem Nazeer ◽  
Kenneth Smith ◽  
Patrick Sheppard ◽  
Robert Cheng ◽  
David Littlejohn
Keyword(s):  
Natural Gas ◽  
Gas Turbine ◽  
Flame Temperature ◽  
Pressure Oscillation ◽  
Test Results ◽  
Combustion System ◽  
Fuel Injector ◽  
Annular Combustor ◽  
Swirl Injector ◽  
Gas Turbine Combustion

The continued development of a low swirl injector for ultra-low NOx gas turbine applications is described. An injector prototype for natural gas operation has been designed, fabricated and tested. The target application is an annular gas turbine combustion system requiring twelve injectors. High pressure rig test results for a single injector prototype are presented. On natural gas, ultra-low NOx emissions were achieved along with low CO. A turndown of approximately 100°F in flame temperature was possible before CO emissions increased significantly. Subsequently, a set of injectors was evaluated at atmospheric pressure using a production annular combustor. Rig testing again demonstrated the ultra-low NOx capability of the injectors on natural gas. An engine test of the injectors will be required to establish the transient performance of the combustion system and to assess any combustor pressure oscillation issues.

The Design and Performance of a Reverse Flow Combustion System for the TP 500 Gas Turbine Engine

1989 ◽  
Author(s):  
E. Carr ◽  
H. Todd
Keyword(s):  
Gas Turbine ◽  
Sea Level ◽  
Reverse Flow ◽  
General Aviation ◽  
Test Facility ◽  
Spray Combustion ◽  
Combustion System ◽  
Turbine Engine ◽  
Turboprop Engine ◽  
And Performance

The TP 500 is a 525 SHP turboprop engine being produced by Teledyne Continental Motors for general aviation use. This paper describes the design and performance of the reverse flow fan spray combustion system being supplied for this engine. The main features of the design are described in some detail, together with the performance of the system as established in the combustion test facility at AIT Ltd and covering light-up to Take-Off conditions and sea level to 6km altitude.

Development of an Aeroderivative Gas Turbine Dry Low Emissions Combustion System

1994 ◽  
Vol 116 (3) ◽  
pp. 542-546 ◽  
Author(s):  
G. Leonard ◽  
J. Stegmaier
Keyword(s):  
Gas Turbine ◽  
Aircraft Engine ◽  
System Component ◽  
Test Results ◽  
Combustion System ◽  
Fuel Delivery ◽  
Component Test ◽  
Engine Combustion ◽  
Annular Combustor ◽  
New System

This paper gives the development status of GE’s new aeroderivative premixed combustion system. This system consists of a new fuel staged annular combustor, compressor rear frame, first-stage turbine nozzle, electronic staging controller, and fuel delivery system. Component test results along with a description of the combustion system are presented. This new system will reduce NOx emissions by 90 percent relative to the original aircraft engine combustion system while maintaining low emissions of CO and UHCs. Tests of a LM6000 gas turbine equipped with the new system are planned for early 1994.

VeLoNOx™ Combustion System Operating Experience on Heavy Duty Gas Turbine

2010 ◽  
Author(s):  
Federico Bonzani ◽  
Carlo Piana ◽  
Domenico Zito
Keyword(s):  
Gas Turbine ◽  
Operating Experience ◽  
Combustion System ◽  
Heavy Duty ◽  
Operational Conditions ◽  
Commercial Operation ◽  
Heavy Duty Gas Turbine ◽  
Service Agreement ◽  
System Operating

In order to improve operability and flexibility, Ansaldo Energia has upgraded its top of the line AE94.3A gas turbine with a new combustion system called VeLoNOx™ (Very Low NOx) based on its own experience. This new combustion system meets the most stringent pollutant limitations (as of today) required by the governments all over EU, i.e. less than 15 ppm NOx emissions. The system has been first tested intensively on a single AE94.3A built by Ansaldo Energia. Due to the long term service agreement with the customer the whole operation has been constantly monitored and all most relevant operational conditions have been tested. Then has been installed on other engines. Up to now VeLoNOx™ combustion systems have been cumulating more than 25000 EOH on many sites, showing very good performances in line with expectations. Orders for many retrofit applications have been already awarded. This paper describes the performance of the system on the units of Ansaldo Energia fleet such as AE94.3A2 and AE94.3A4, focusing on the improvements carried out during commercial operation.

Staged Combustion System for Improved Emissions Operability and Flexibility for 7HA Class Heavy Duty Gas Turbine Engine

2017 ◽  
Author(s):  
Hasan Karim ◽  
Jayaprakash Natarajan ◽  
Venkat Narra ◽  
Jun Cai ◽  
Shreekrishna Rao ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Firing Temperature ◽  
Gas Turbines ◽  
Test Facility ◽  
Engine Test ◽  
Combustion System ◽  
Operational Flexibility ◽  
Staged Combustion ◽  
Combustion Dynamics ◽  
Gas Turbine Combustion

Driven by global warming, a relentless march towards increased fuel efficiency has resulted in increased firing temperature for HA-class engines without an increase in baseload emissions. Moreover, emissions compliance for CO, NOx, and unburned hydrocarbons are desired over increased range in gas turbine load. In addition, exceptional gas turbine operational flexibility is desired to address potential intermittency due to the penetration of renewables in the electrical grid. Staged/sequential combustion is a state of the technology to provide operational flexibility and reduced emissions in power generation gas turbines. GE Power’s 7HA-class gas turbine combustion system combines GE’s proven DLN-2.6+ combustion technology, that has run reliably for over 1.3 million fired hours across more than eighty 9FA.03, 9F.05 & 7FA gas turbine engines, with an axially fuel staged system (AFS). Axially staging combustion to two zones allows for increased firing temperature at baseload (while maintaining the same NOx level) by operating the later/second stage hotter than the first/primary stage. During low load operation as the gas turbine firing temperature is reduced, percentage fuel split in the staged fuel system can either be reduced significantly or turned off and thereby keeping the overall combustion system into emissions compliance over a wider range of firing temperatures. This paper presents both the development testing of the staged combustion in the FA and HA class gas turbine combustion system rigs at GE Power’s Gas Turbine Technology Laboratory and the validation testing of staged combustion system for the 7HA.01 engine completed during Spring 2016 at GE Power’s engine test facility in Greenville, SC. The paper also discusses the significant simplification of operational principle and flexibility of startup, loading and baseload operation of the 7HA combustion system. Discussion of engine test results will show how axial fuel staging was utilized to demonstrate emissions compliance ( NOx (15% O2) < 25 ppm; CO < 9 ppm), operation from 14% load to 100% load with low combustion dynamics and also to enable wide wobbe capability, which is a normalized measure of fuel flexibility.

Initial Operating Experience and Test Results of ABB’s Gas Turbine GT13E2

1995 ◽  
Author(s):  
M. Klohr ◽  
J. Schmidtke ◽  
S. Tschirren ◽  
P. Rihak
Keyword(s):  
Gas Turbine ◽  
Dynamic Pressure ◽  
Operating Experience ◽  
Combined Cycle ◽  
Test Facility ◽  
Vibration Velocity ◽  
Inlet Temperature ◽  
Test Results ◽  
Pressure System ◽  
Annular Combustor

On 20 October 1993, the first ABB GT13E2 gas turbine was put into operation. This 165 MW class gas turbine achieves 35,7% thermal efficiency in single cycle application and up to 54,3% (according ISO standard 3977, Annexe F) in a three pressure system. An optimised turbine and compressor design along with the increased turbine inlet temperature, lead to improved efficiency and electrical output. A new concept for the combustor aimed at meeting the increasing demands on gas turbine emissions. The GT13E2 is equipped with the new single annular combustor and 72 of the ABB EV double cone burners. The commissioning and testing of the first GT13E2 was carried out at the Kawasaki Gas Turbine Research Center (KGRC) in Sodegaura City near Tokyo, Japan. The gas turbine was assembled with various measurement systems to monitor static and dynamic pressure, gas and metal temperature, expansion, vibration, velocity and emissions. The facility will be used during a 15 year joint test program by ABB and Kawasaki Heavy Industries (KHI) to obtain a sound database of operating experience for further improvements of the GT13E2 gas turbine. Therefore, mid 1994 a second test phase was conducted and early 1995 a third test period is scheduled. In parallel, the 2nd and 3rd GT13E2’s were commissioned and tested at the Deeside Combined Cycle Power Plant near Chester, Great Britain. In November 1994, the 4th GT13E2 at Lage Weide was successfully commissioned. This paper describes the operating experience with the GT13E2 during the first commissioning and test phases at KGRC and Deeside. The design features, the test facility, the instrumentation, the commissioning and test results are presented and discussed.

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