Lubricant Influence on Gear Efficiency

2009 ◽  
Author(s):  
Klaus Michaelis ◽  
Bernd-Robert Ho¨hn ◽  
Andreas Doleschel
Keyword(s):  
Power Loss ◽  
Energy Savings ◽  
Operating Conditions ◽  
Test Method ◽  
Test Results ◽  
Additive Package ◽  
Mean Values ◽  
Base Oil ◽  
Power Loss Reduction ◽  
Gear Efficiency

Power loss in a transmission is strongly related to the properties of the gear lubricant. Viscosity of the lubricant determines the no-load splash and churning losses. The losses in the EHD regime depend on the base oil type. In the boundary and mixed lubrication regime losses are mainly related to the chemical composition of the additive system. A test method was developed to evaluate the frictional properties of candidate transmission lubricants in relation to a mineral reference oil ISO VG 100 with a typical sulphur-phosphorus additive package. The test results can be expressed in simple correlation factors for no-load, EHD and boundary lubrication conditions, in comparative steady-state temperature development for given mean values of operating conditions, and in a ranking scale of different candidates. For a more detailed analysis of the expected power loss in a transmission in practice the results of the efficiency test can be introduced into an equation for the mean coefficient of gear friction for the respective oil. Thus the test results can be applied to any gear in practice at any operating conditions for any gear geometry. Examples of the influence of viscosity, base oil and additive type on the frictional behavior of gear lubricants and their effect on power loss reduction and energy savings in a gearbox are discussed.

scholarly journals Leakage and Power Loss Test Results for Competing Turbine Engine Seals

2004 ◽  
Author(s):  
Margaret P. Proctor ◽  
Irebert R. Delgado
Keyword(s):  
High Temperature ◽  
Power Loss ◽  
High Speed ◽  
Operating Conditions ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Test Results ◽  
Test Rig ◽  
Labyrinth Seals ◽  
Turbine Engine

Advanced brush and finger seal technologies offer reduced leakage rates over conventional labyrinth seals used in gas turbine engines. To address engine manufactures’ concerns about the heat generation and power loss from these contacting seals, brush, finger, and labyrinth seals were tested in the NASA High Speed, High Temperature Turbine Seal Test Rig. Leakage and power loss test results are compared for these competing seals for operating conditions up to 922 K (1200 °F) inlet air temperature, 517 KPa (75 psid) across the seal, and surface velocities up to 366 m/s (1200 ft/s).

Comparative Study of a Felt Abradable Seal

2018 ◽  
Author(s):  
Dan Hasnedl ◽  
Premysl Epikaridis
Keyword(s):  
State Of The Art ◽  
Analytical Formula ◽  
Operating Conditions ◽  
Test Method ◽  
Experimental Comparison ◽  
Maximum Efficiency ◽  
Test Results ◽  
Test Rig ◽  
New Type ◽  
Efficiency Gap

In turbo-machinery, abradable layers are used to protect sensible components while keeping minimal possible clearances for maximum efficiency. This article describes the experimental comparison of state of the art abradable layers used as steam turbine seals and a new type of abradable layer made of a metallic felt. The comparison is done via abradability and leakage testing. The leakage is also compared to a state of the art analytical formula to show the effect on the thermal cycle calculation. An abradable test rig is presented together with the test method. Test results show the value of the Felt seal compared to other two types at low contact speed area. A steam test rig is also presented. Seal leakage at real operating conditions is evaluated and compared to an analytical formula. The leakage results show some efficiency gap compared to other two types of seals.

Elimination of Turbine Erosion in the T56 Turboprop Engine

1965 ◽  
Author(s):  
J. G. Tomlinson ◽  
L. N. Montgomery
Keyword(s):  
Direct Evidence ◽  
Carbon Particle ◽  
Quantitative Measure ◽  
Operating Conditions ◽  
Test Method ◽  
Test Results ◽  
Fuel Type ◽  
Carbon Particles ◽  
Turboprop Engine ◽  
Service Operation

Turbine erosion was encountered in service operation with the T56 turboprop engine. Combustor carboning was suspected to be the cause of the problem. No direct evidence of carboning had been observed during development or in more than one million hours of service operation. An accelerated investigation was initiated to establish a quantitative measure of carbon particles in the combustor exhaust gases. A unique test method was developed to collect carbon particles on a component combustor test rig. Evaluations were conducted with the carbon collector to determine the effects of fuel nozzles, fuel type, operating conditions, and combustor configuration on carbon particle output. The combustor configuration was found to be the most important factor in the control of the problem. Combustor carboning was established as the cause of turbine erosion and a combustion liner modification was developed for service release. Service tests were conducted to correlate development test results and to verify that turbine erosion was eliminated with the modified combustion lines.

Investigations of Road Wear Caused by Studded Tires

2014 ◽  
Vol 42 (1) ◽  
pp. 2-15
Author(s):  
Johannes Gültlinger ◽  
Frank Gauterin ◽  
Christian Brandau ◽  
Jan Schlittenhard ◽  
Burkhard Wies
Keyword(s):  
Traffic Safety ◽  
Test Bench ◽  
Operating Conditions ◽  
Test Method ◽  
Analytical Models ◽  
The Road ◽  
Driving Speed ◽  
Major Factors ◽  
Tire Friction ◽  
Variable Operating Conditions

ABSTRACT The use of studded tires has been a subject of controversy from the time they came into market. While studded tires contribute to traffic safety under severe winter conditions by increasing tire friction on icy roads, they also cause damage to the road surface when running on bare roads. Consequently, one of the main challenges in studded tire development is to reduce road wear while still ensuring a good grip on ice. Therefore, a research project was initiated to gain understanding about the mechanisms and influencing parameters involved in road wear by studded tires. A test method using the institute's internal drum test bench was developed. Furthermore, mechanisms causing road wear by studded tires were derived from basic analytical models. These mechanisms were used to identify the main parameters influencing road wear by studded tires. Using experimental results obtained with the test method developed, the expected influences were verified. Vehicle driving speed and stud mass were found to be major factors influencing road wear. This can be explained by the stud impact as a dominant mechanism. By means of the test method presented, quantified and comparable data for road wear caused by studded tires under controllable conditions can be obtained. The mechanisms allow predicting the influence of tire construction and variable operating conditions on road wear.

scholarly journals Comprehensive Parameters Identification and Dynamic Model Validation of Interior-Mount Line-Start Permanent Magnet Synchronous Motors

Machines ◽  
2019 ◽  
Vol 7 (1) ◽  
pp. 4 ◽  
Author(s):  
Luqman S. Maraaba ◽  
Zakariya M. Al-Hamouz ◽  
Abdulaziz S. Milhem ◽  
Ssennoga Twaha
Keyword(s):  
Mathematical Model ◽  
Permanent Magnet ◽  
High Efficiency ◽  
Experimental Tests ◽  
Induction Machines ◽  
Test Methods ◽  
Operating Conditions ◽  
Test Method ◽  
Permanent Magnet Synchronous Motors ◽  
Synchronous Motors

The application of line-start permanent magnet synchronous motors (LSPMSMs) is rapidly spreading due to their advantages of high efficiency, high operational power factor, being self-starting, rendering them as highly needed in many applications in recent years. Although there have been standard methods for the identification of parameters of synchronous and induction machines, most of them do not apply to LSPMSMs. This paper presents a study and analysis of different parameter identification methods for interior mount LSPMSM. Experimental tests have been performed in the laboratory on a 1-hp interior mount LSPMSM. The measurements have been validated by investigating the performance of the machine under different operating conditions using a developed qd0 mathematical model and an experimental setup. The dynamic and steady-state performance analyses have been performed using the determined parameters. It is found that the experimental results are close to the mathematical model results, confirming the accuracy of the studied test methods. Therefore, the output of this study will help in selecting the proper test method for LSPMSM.

Hysteresis loss of ultra-large off-the-road tire rubber compounds based on operating conditions at mine sites

2021 ◽  
pp. 095440702110155
Author(s):  
Shaosen Ma ◽  
Guangping Huang ◽  
Khaled Obaia ◽  
Soon Won Moon ◽  
Wei Victor Liu
Keyword(s):  
Large Strain ◽  
Tensile Tests ◽  
Operating Conditions ◽  
Hysteresis Loss ◽  
Strain Rates ◽  
Test Results ◽  
Tire Rubber ◽  
The Road ◽  
Rubber Compounds ◽  
Mine Sites

The objective of this study is to investigate the hysteresis loss of ultra-large off-the-road (OTR) tire rubber compounds based on typical operating conditions at mine sites. Cyclic tensile tests were conducted on tread and sidewall compounds at six strain levels ranging from 10% to 100%, eight strain rates from 10% to 500% s−1 and 14 rubber temperatures from −30°C to 100°C. The test results showed that a large strain level (e.g. 100%) increased the hysteresis loss of tire rubber compounds considerably. Hysteresis loss of tire rubber compounds increased with a rise of strain rates, and the increasing rates became greater at large strain levels (e.g. 100%). Moreover, a rise of rubber temperatures caused a decrease in hysteresis loss; however, the decrease became less significant when the rubber temperatures were above 10°C. Compared with tread compounds, sidewall compounds showed greater hysteresis loss values and more rapid increases in hysteresis loss with the rising strain rate.

scholarly journals On the Fictitious Grease Lubrication Performance in a Four-Ball Tester

Lubricants ◽  
2021 ◽  
Vol 9 (3) ◽  
pp. 33
Author(s):  
Sravan K. Joysula ◽  
Anshuman Dube ◽  
Debdutt Patro ◽  
Deepak Halenahally Veeregowda
Keyword(s):  
Critical Factor ◽  
Maximum Load ◽  
Test Method ◽  
Extreme Pressure ◽  
Motor Speed ◽  
Low Friction ◽  
Grease Lubrication ◽  
Additive Package ◽  
Variable Frequency Drive ◽  
Lubrication Performance

The extreme pressure (EP) behavior of grease is related to its additives that can prevent seizure. However, in this study following ASTM D2596 four-ball test method, the EP behavior of greases was modified without any changes to its additive package. A four-ball tester with position encoders and variable frequency drive system was used to control the speed ramp up time or delay in motor speed to demonstrate higher grease weld load and lower grease friction that were fictitious. A tenth of a second delay in speed ramp up time had showed an increase in the weld load from 7848 N to 9810 N for grease X and 6082 N to 9810 N for grease Y. Further increase in the speed ramp up time to 0.95 s showed that the greases passed the maximum load of 9810 N that was possible in the four-ball tester without seizure. The mechanism can be related to the delay in rise of local temperature to reach the melting point of steel required for full seizure or welding, that was theoretically attributed to an increase in heat loss as the speed ramp-up time was increased. Furthermore, the speed ramp up time increased the corrected load for grease X and Y. This resulted in lower friction for grease X and Y. This fictitious low friction can be attributed to decrease in surface roughness at higher extreme pressure or higher corrected load. This study suggests that speed ramp up time is a critical factor that should be further investigated by ASTM and grease manufacturers, to prevent the use of grease with fictitious EP behavior.

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