Finite element analysis of multirecess hybrid spherical journal bearing system

Author(s):  
Adesh K Tomar ◽  
Satish C Sharma

The present work deals with finite element method analysis of a multirecess hybrid spherical journal bearing system. The governing equations have been discretized using Galerkin’s technique and are solved simultaneously using a suitable iterative technique. The effect of span angle on the static and dynamic behavior of a hybrid spherical journal bearing compensated with membrane restrictor is investigated in the present work. Numerical results indicate that larger values of span angle provide enhanced value of minimum fluid-film thickness [Formula: see text], reduced lubricant flow requirement [Formula: see text], and higher value of frictional torque [Formula: see text]. Further, the results have been compared with a correspondingly similar capillary-compensated bearing. The comparison of numerically results demonstrates that the value of direct fluid-film stiffness coefficient [Formula: see text] could be 45.90% higher than that of correspondingly similar capillary-compensated bearing. The numerical results presented in this work may be useful as design guidelines for a recessed hybrid spherical journal bearing.

2012 ◽  
Vol 134 (1) ◽  
Author(s):  
Satish C. Sharma ◽  
Vikas M. Phalle ◽  
S. C. Jain

The multirecess noncircular hybrid journal bearings have been receiving wide importance in order to overcome the adverse effects on performance characteristics of multirecess circular journal bearings. During the lifetime of a machine, bearings are quite often required to be operated over a number of years and are subjected to several start and stop operations. As a consequence of this, the bush becomes progressively worn out and thereby changing the clearance space between journal and bearing. The present paper presents an analytical study investigating the effect of wear along with both aligned and misaligned conditions of journal on the performance of a capillary compensated three-lobe three-pocket hybrid journal bearing system for the various offset factors δ = 0.8,1.0, and 1.2. The wear caused on the bearing surface due to the transient (start/stop) operations has been modeled using Dufrane’s wear model. The modified Reynolds equation governing the flow of lubricant in the clearance space of a three-lobe multirecess worn hybrid journal bearing system along with both aligned and misaligned conditions of journal has been solved using an iterative scheme based on FEM. The influence of offset factor (δ), the wear depth parameter (δ¯w), and journal misalignment factors (σ¯,δ¯) on the performance of the three-lobe three-pocket hybrid journal bearing and three-pocket circular hybrid journal bearing system have been investigated. The results have been presented for the capillary compensated three-lobe three-pocket hybrid journal bearing system. The simulated results suggest that a bearing with a higher value of offset factor (δ>1) provides better static and dynamic performance characteristics as compared with a three-pocket circular journal bearing but the bearing with offset factor (δ < 1) is predominantly affected by the wear defect and misalignment of journal. The numerically simulated results suggest that the wear defect and offset factors significantly affect the bearing performance. Therefore, it becomes imperative to account for the influence of wear and offset factors during the design process so as to generate accurate data of bearing performance. The numerically simulated results have been presented in terms of maximum fluid-film pressure, minimum fluid-film thickness, lubricant flow rate, direct fluid-film stiffness, damping coefficients, and stability threshold speed margin. The present study demonstrates that the performance of bearing is significantly affected by wear along with both aligned and misaligned conditions of journal and the loss is partially compensated by keeping the offset factor δ>1.


2010 ◽  
Vol 132 (4) ◽  
Author(s):  
E. Rajasekhar Nicodemus ◽  
Satish C. Sharma

The objective of the present paper is to study analytically the influence of wear on the performance of a capillary-compensated, four-pocket, hybrid journal bearing system operating in a turbulent regime by considering various geometric shapes of recess. The present study deals with bearings having four different geometric shapes of recess, i.e., square, circular, elliptical, and triangular recessed bearings. The wear on the bearing surface is modeled using Dufrane’s abrasive wear model. The Reynolds equation based on Constantinescu’s turbulent lubrication theory has been solved using finite element method along with a restrictor flow equation as a constraint together with appropriate boundary conditions. The numerically simulated results have been presented for a wide range of nondimensional external loads, wear depth parameters, and Reynolds numbers. The numerically simulated results suggest that the combined influence of wear, turbulence, and geometric shape of recess significantly affects the bearing performance. It has been observed that a triangular recessed bearing provides a greater value of minimum fluid film thickness when operating in a turbulent regime. It is also noticed that direct fluid film stiffness coefficients get reduced significantly when bearings operate in a turbulent regime compared with a laminar regime. Further, it is observed that from the viewpoint of fluid film stiffness, a square recessed bearing is found to be most suitable when operating in a turbulent regime.


2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Prashant G. Khakse ◽  
Vikas M. Phalle ◽  
S. S. Mantha

The present paper deals with the performance analysis of a nonrecessed hole-entry hydrostatic/hybrid conical journal bearing with capillary restrictors. Finite element method has been used for solving the modified Reynolds equation governing the flow of lubricant in the clearance space of journal and bearing. The hole-entry hybrid conical journal bearing performance characteristics have been depicted for a wide range of radial load parameter (W¯r  = 0.25–1.5) with uniform distribution of holes at an angle of 30 deg in the circumferential direction. The numerically simulated results have been presented in terms of maximum fluid film pressure, minimum fluid film thickness, lubricant flow rate, direct fluid film stiffness coefficients, direct fluid film damping coefficients, and stability threshold speed. However, the proposed investigation of nonrecess hole-entry hybrid conical journal bearing shows important performance for bearing stiffness and minimum fluid film thickness at variable radial load and at given operating speed.


2018 ◽  
Vol 70 (6) ◽  
pp. 1094-1109 ◽  
Author(s):  
Krishnkant Sahu ◽  
Satish C. Sharma

PurposeThis study aims to deal with the performance of symmetric/asymmetric slot entry hybrid journal bearing system considering the effect of three dimensional irregularities in the analysis.Design/methodology/approachThe asperity profile of three-dimensional irregularities has been modeled in both circumferential and axial directions. To compute the bearing performance characteristics parameter, finite element formulation of governing Reynolds equation has been derived using Galerkin’s technique.FindingsBased on the numerically simulated results, it has been observed that the three-dimensional irregularities enhance the value of minimum fluid film thickness (h̄min), lubricant flow (Q̄) and fluid film damping coefficients (C̄11,C̄22) approximately by order of magnitude of 24-26, 43-51 and 18-66 per cent, respectively, for the case of asymmetric slot entry configuration. Whereas, the values of fluid film stiffness coefficients (S̄11,S̄22) and threshold speed (ω̄th) reduces approximately by order of 1-6 and 0-3 per cent, respectively, for the case of symmetric slot entry configuration.Originality/valueThe present paper describes that the influence of three-dimensional irregularities on bearing surface on the performance of slot entry hybrid journal bearing is original in literature gaps. The numerically simulated results presented in this study are expected to be quite useful to the bearing designers.


Author(s):  
E. Vijaya Kumar ◽  
Vikas M. Phalle ◽  
Satish C. Sharma ◽  
S. C. Jain

In recent times Hydrostatic journal bearings have received considerable amount of attention by the researchers on account of their excellent performance as compared to other class of bearings. The objective of the present paper is to presents an analysis of a four-pocket capillary-compensated worn hydrostatic journal bearing system. The FEM has been used to solve the Reynolds equation governing the flow of lubricant in the clearance space of a multirecess journal bearing system together with capillary restrictor flow equation as a constant. The bearing performance characteristics of a capillary compensated 4-pocket worn hydrostatic journal bearing have been presented for a wide range of values of external load and nondimensional wear depth parameters. The numerically simulated results of bearing characteristics parameters in terms of maximum fluid-film pressure, minimum fluid-film thickness, lubricant flow rate and fluid film reaction have been presented. The simulated results suggest that for an accurate prediction of bearing characteristics data it is essential to include the effect of wear in the analysis of the hydrostatic journal bearing system.


2004 ◽  
Vol 126 (3) ◽  
pp. 630-634 ◽  
Author(s):  
Vijay Kumar ◽  
Satish C. Sharma and ◽  
S. C. Jain

This paper deals with the stability margin of a constant flow valve compensated hole-entry hybrid journal bearing system considering bearing flexibility and variation of viscosity due to temperature rise of the lubricant. The journal temperature is computed on the basis of average fluid-film temperature and axisymmetric isothermal element is assumed. The coupled solution of Reynold’s, energy, conduction, and elasticity equations is obtained using finite element method. The performance of a symmetric and asymmetric hole-entry hybrid journal bearing configurations is studied. The results presented in the study indicate that the bearing flexibility and temperature rise of the lubricant fluid-film affects the performance of the hole-entry hybrid journal bearing system quite significantly and proper selection of restrictor design parameter is quite useful in maintaining the fluid film thickness and threshold speed of the journal.


2014 ◽  
Vol 66 (4) ◽  
pp. 509-519 ◽  
Author(s):  
Nathi Ram ◽  
Satish C. Sharma

Purpose – The present work aimed to study analytically the influence of wear on the performance of a capillary-compensated hole-entry hybrid misaligned journal bearing system operating in a turbulent regime. The numerically simulated results are presented for the chosen values of restrictor design parameter, Reynolds numbers, wear depth and misalignment parameters. Design/methodology/approach – The wear caused on the bearing surface due to start/stop operations is modeled using the Dufrane’s abrasive wear model. The modified Reynolds equation based on Constantinescu’s lubrication theory is solved using finite element method together with capillary restrictor flow equation. Findings – It is found that the value of minimum fluid-film thickness increases significantly for a constant value of restrictor design parameter when unworn aligned bearing operates in turbulent regime vis-à-vis laminar regime. Further, it has also been observed that when a worn bearing operates in laminar/turbulent regimes, the reduction in the value of minimum fluid-film thickness is more due to journal misalignment as compared to the aligned bearing operates in laminar regime. Originality/value – The present work is original concerning the performance of worn hole-entry hybrid misaligned journal bearing system operating in turbulent regime. The results are expected to be quite useful for the bearing designer.


2020 ◽  
Vol 11 (1) ◽  
pp. 26
Author(s):  
Muhammad Bilal Adeel ◽  
Muhammad Asad Jan ◽  
Muhammad Aaqib ◽  
Duhee Park

The behavior of laterally loaded pile groups is usually accessed by beam-on-nonlinear-Winkler-foundation (BNWF) approach employing various forms of empirically derived p-y curves and p-multipliers. Averaged p-multiplier for a particular pile group is termed as the group effect parameter. In practice, the p-y curve presented by the American Petroleum Institute (API) is most often utilized for piles in granular soils, although its shortcomings are recognized. In this study, we performed 3D finite element analysis to develop p-multipliers and group effect parameters for 3 × 3 to 5 × 5 vertically squared pile groups. The effect of the ratio of spacing to pile diameter (S/D), number of group piles, varying friction angle (φ), and pile fixity conditions on p-multipliers and group effect parameters are evaluated and quantified. Based on the simulation outcomes, a new functional form to calculate p-multipliers is proposed for pile groups. Extensive comparisons with the experimental measurements reveal that the calculated p-multipliers and group effect parameters are within the recorded range. Comparisons with two design guidelines which do not account for the pile fixity condition demonstrate that they overestimate the p-multipliers for fixed-head condition.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Arnab Bose ◽  
Prabhakar Sathujoda ◽  
Giacomo Canale

Abstract The present work aims to analyze the natural and whirl frequencies of a slant-cracked functionally graded rotor-bearing system using finite element analysis for the flexural vibrations. The functionally graded shaft is modelled using two nodded beam elements formulated using the Timoshenko beam theory. The flexibility matrix of a slant-cracked functionally graded shaft element has been derived using fracture mechanics concepts, which is further used to develop the stiffness matrix of a cracked element. Material properties are temperature and position-dependent and graded in a radial direction following power-law gradation. A Python code has been developed to carry out the complete finite element analysis to determine the Eigenvalues and Eigenvectors of a slant-cracked rotor subjected to different thermal gradients. The analysis investigates and further reveals significant effect of the power-law index and thermal gradients on the local flexibility coefficients of slant-cracked element and whirl natural frequencies of the cracked functionally graded rotor system.


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