Modular Modeling Method for Energy Analysis of the Mechanical Servo Press

Author(s):  
Jing Tao ◽  
Lu Li ◽  
Suiran Yu ◽  
Qingjin Peng

This paper aims to develop the energy flow model of mechanical servo press, which serves as the quantitative analysis tool for servo press energy efficiency optimization. A modular modeling method is used to address the variety of component configuration and complexity in electromechanical coupling mechanisms of mechanical servo press. Based on the general function principles and structure model of the servo motor drive linkage press, the consisting modules of the energy analysis model are first identified and interactions between modules are established. Then, the module of the servo motor and linkage mechanism, which are the major configurable parts are presented with more details. A case study of six-bar servo press energy analysis using the proposed model is also presented. The proposed method can strengthen product model building and enhance the convenience of energy efficiency design of mechanical servo press.

2011 ◽  
Vol 121-126 ◽  
pp. 1636-1640
Author(s):  
Ying Qiu ◽  
Wei Min Li ◽  
Zhi Wei

Servo presses are widely used in high-precision, complicated forming process fields and promoted around the world in recent years. It is the trend of forging machinery for its servo motor-based digital heavy haul driven technology. At present, it becomes the hot research field. The structure characteristics of triangular elbow servo press were firstly introduced in the paper. And then the kinematics mathematical model of triangular elbow transmission mechanism was deduced and given. Based on it, this paper provides the slider kinematics analysis by Matlab. The slider motion law under various parameters can be analyzed and compared. The results would be useful reference for optimization design of transmission mechanism. The case study provides more visual and reliable decision basis for designer.


Author(s):  
Chen Liu ◽  
Sheng-Dun Zhao ◽  
Jing-Xiang Li

This paper proposes a novel high capacity servo press system with two servo motor inputs and high ratio force amplifier mechanism for metal forming. First, the press structure was expressed. The force amplifier was made of seven-bar mechanism which possesses quick-return character and high ratio force amplifier. The symmetric structure balanced the force in horizontal direction, and dispersed the forces on two transmission routes. In theoretical study of the new structure, kinematic and dynamic analyses were obtained by examining the geometry of the structure. The performance of press was discussed by example demonstration. Finally, the kinematic experiments and metal forming experiments were carried out on the prototype machine by using grating scale system. The measured data match the theoretical calculation well, which validates the feasibility of this new press mechanism.


2010 ◽  
Vol 2010 (13) ◽  
pp. 3416-3445
Author(s):  
Thomas D. Johnson ◽  
Hannah T. Wilner ◽  
George V. Crawford ◽  
Bruce R. Johnson ◽  
Terry L. Krause ◽  
...  

REAKTOR ◽  
2019 ◽  
Vol 18 (04) ◽  
pp. 216
Author(s):  
Suherman Suherman ◽  
Nur Hidayati

In small and medium industries, cassava starch is dried using conventional method by drying it directly under the sun. However, the main drawback of conventional method is low drying rate. Therefore, in this study, cassava starch with a water content of 40% (wet basis) was dried using a pneumatic dryer to a moisture content below 13% (wet basis). The aim of this research is to analyze the influence of drying air temperature, drying air flow rate and rate of feeding in relation to drying rate and energy analysis. Energy analysis was performed to determine the performance of pneumatic dryer. The energy analysis itself is done in the form of energy utilization and energy efficiency. The energy analysis shows that the increase of dryer temperature from 60 to 100oC will increase the utilization of energy from 0.34 to 0.76 J/s, while the energy efficiencies ranged between 30-40%. Proximate analysis shows that the dried cassava starch has an ash content of 0,24, grain fiber of 0,12, and degree of whiteness of 98%, which fulfills the SNI standard of cassava starch.


Author(s):  
Bo Shi ◽  
Zhao-Fei Tian

At present, research on the reactor coolant system is less yet, though modular modeling method has been widely used in the second-loop system of reactor. This paper takes the reactor coolant system of Qinshan-1 nuclear power plant as the object of study, analyses and researches on modular modeling method of reactor coolant system based on THEATRe, which is a large Thermal-Hydraulic real time simulation software developed by GSE Company and adopts NMNP (Nodal Momentum Nodal Pressure) solving method. This research establishes the modular model of the reactor coolant system equipments (including reactor core, main coolant pump, pressurizer, steam generator) using the THEATRe code. Due to each module is wrote into through different input cards, they can be solved by using their own matrix of velocity-pressure to guarantee the independence of the numerical calculation for different modular modules. THEATRe code does not have its own TDV like relap-5, meanwhile it also needs to ensure the pressurizer module can play a role in the multi-pressure node system. So this paper modifies solving method of the THEATRe source code to get suitable pressure boundary and flux boundary for RCS equipment modular module, and selects reasonable time step and data exchange frequency to achieve the data exchange of boundary pressure, flux and enthalpy among the equipment modules, which lays the foundation of establishing the real-time modular simulation model of the reactor coolant system in the future.


2020 ◽  
Vol 15 (2) ◽  
pp. 180-189
Author(s):  
Ibrahim Rizk Hegazy

Abstract Current research pays special attention to the application of approaches that promote sustainable design in a built environment and ensure energy efficiency. In this context, the form of housing buildings is an important parameter that has a meaningful impact on the use of energy in housing buildings. Hence, this research attempts to study the impact of the form of housing buildings on energy efficiency taking into account the mid-hot weather conditions in one of the middle-income housing buildings in new communities in Egypt. To achieve the research aim, a comparative analysis is carried out using parametric numerical analysis—DesignBuilder energy analysis—to compare the various hypothetical proposals for different building configurations. The study determines that the efficiency of energy use in buildings depends to a large extent on their forms that will help urban designers and planners to propose the best energy performance in the form of housing buildings in the stage of conceptual design suitable for other environmental, social and economic urban planning issues. These results should be incorporated into the building codes adopted in Egypt’s new cities in order to reach more energy-efficient housing buildings in Egypt.


2020 ◽  
Vol 2020 ◽  
pp. 1-10
Author(s):  
Oguz Girit ◽  
Gurcan Atakok ◽  
Sezgin Ersoy

Vibration and temperature data of a servo motor are analyzed with PLC which is widely used in the industry. With this system, power supply can be detected on the servo motors. In this way, undesirable situations such as disruptions in production and productivity loss can be prevented from occurring. It is an important problem for businesses to detect malfunctions that may occur in servo motor dysfunction. Previously, methods such as ultrasonic sound measurements, thermal cameras, endoscopy equipment, and energy analysis have been used and discussed in the literature. Our study offers a PLC-based vibration and temperature measurement system designed as a solution of this problem. In this system, vibration and temperature measurements were made while the servo motor was kept running. These measurements were measured with or without load, considering the operating ranges of the servo motor, and the compatibility of the data was evaluated.


2018 ◽  
Vol 53 ◽  
pp. 01033
Author(s):  
Fangqing Yi ◽  
Zenglian Zhang

The environmental and resource constraints on economic growth are increasingly evident. China urgently needs to reshape its economic growth momentum. The increase in green total factor productivity is particularly necessary for the growth of the quantity and quality of the economy. This paper selects the provincial panel data of 30 provinces in China from 2001 to 2015, and establishes a panel exchangeable errors model to analyze the impact of eight indicators on green total factor productivity (GTFP) and verifies its effectiveness. Empirical analysis shows that inter-provincial government competition, environmental regulation, energy consumption, and capital stock have a significant impact on green total factor productivity. The influence of foreign direct investment, industrial structure, and industrialization level on the total factor productivity of green is not significant. Therefore, the government should adopt suitable, flexible and diverse environmental regulation policies, promote energy-saving emission reduction and technology innovations through policies such as taxes and subsidies, strengthen the linkage mechanism between industrial structure upgrading and energy efficiency, to increase green total factor productivity.


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