Analysis and Modeling of Defects in Unsupported Overhanging Features in Micro-Stereolithography

Author(s):  
Vito Basile ◽  
Francesco Modica ◽  
Irene Fassi

In the present paper, a numerical approach to model the layer-by-layer construction of cured material during the Additive Manufacturing (AM) process is proposed. The method is developed by a recursive mechanical finite element (FE) analysis and takes into account forces and pressures acting on the cured material during the process, in order to simulate the behavior and investigate the failure condition sources, which lead to defects in the final part geometry. The study is focused on the evaluation of the process capability Stereolithography (SLA), to build parts with challenging features in meso-micro scale without supports. Two test cases, a cantilever part and a bridge shape component, have been considered in order to evaluate the potentiality of the approach. Numerical models have been tuned by experimental test. The simulations are validated considering two test cases and briefly compared to the printed samples. Results show the potential of the approach adopted but also the difficulties on simulation settings.

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 506 ◽  
Author(s):  
Alexandre Mathern ◽  
Jincheng Yang

Nonlinear finite element (FE) analysis of reinforced concrete (RC) structures is characterized by numerous modeling options and input parameters. To accurately model the nonlinear RC behavior involving concrete cracking in tension and crushing in compression, practitioners make different choices regarding the critical modeling issues, e.g., defining the concrete constitutive relations, assigning the bond between the concrete and the steel reinforcement, and solving problems related to convergence difficulties and mesh sensitivities. Thus, it is imperative to review the common modeling choices critically and develop a robust modeling strategy with consistency, reliability, and comparability. This paper proposes a modeling strategy and practical recommendations for the nonlinear FE analysis of RC structures based on parametric studies of critical modeling choices. The proposed modeling strategy aims at providing reliable predictions of flexural responses of RC members with a focus on concrete cracking behavior and crushing failure, which serve as the foundation for more complex modeling cases, e.g., RC beams bonded with fiber reinforced polymer (FRP) laminates. Additionally, herein, the implementation procedure for the proposed modeling strategy is comprehensively described with a focus on the critical modeling issues for RC structures. The proposed strategy is demonstrated through FE analyses of RC beams tested in four-point bending—one RC beam as reference and one beam externally bonded with a carbon-FRP (CFRP) laminate in its soffit. The simulated results agree well with experimental measurements regarding load-deformation relationship, cracking, flexural failure due to concrete crushing, and CFRP debonding initiated by intermediate cracks. The modeling strategy and recommendations presented herein are applicable to the nonlinear FE analysis of RC structures in general.


2006 ◽  
Vol 22 (3) ◽  
pp. 213-220 ◽  
Author(s):  
K. J. Shou ◽  
F. W. Chang

AbstractIn this study, physical and numerical models were used to analyze pipe-soil interaction during pipejacking work. After calibrating with the physical modeling results, the finite element software ABAQUS [1] was used to study the pipejacking related behavior, such as surface subsidence, failure mechanism, pipe-soil interaction, etc. The results show that the driving force in the tunnelling face is very important and critical for pipejacking. Surface subsidence is mainly due to the lack of driving force, however, excessive driving force could cause the unfavorable surface heaving problem. It also suggests that the depth of the pipe is critical to determine a proper driving force to stabilize the tunnelling face.


2019 ◽  
Vol 20 (01) ◽  
pp. 1950079
Author(s):  
MATTHEW JIAN-QIAO PENG ◽  
HONGWEN XU ◽  
HAI-YAN CHEN ◽  
XIANGYANG JU ◽  
YONG HU ◽  
...  

Little is known about why and how biomechanics govern the hypothesis that three-Lag-Screw (3LS) fixation is a preferred therapeutic technique. A series models of surgical internal-fixation for femoral neck fractures of Pauwells-II will be constructed by an innovative approach of finite element so as to determine the most stable fixation by comparison of their biomechanical performance. Seventeen sets of CT scanned femora were imported onto Mimics extracting 3D models; these specimens were transferred to Geomagic Studio for a simulative osteotomy and kyrtograph; then, they underwent UG to fit simulative solid models; three sorts of internal fixators were expressed virtually by Pro-Engineer. Processed by Hypermesh, all compartments were assembled onto three systems actually as “Dynamic hip screw (DHS), 3LS and DHS+LS”. Eventually, numerical models of Finite Elemental Analysis (FEA) were exported to AnSys for solution. Three models for fixtures of Pauwells-II were established, validated and analyzed with the following findings: Femoral-shaft stress for [Formula: see text](3LS) is the least; Internal-fixator stress (MPa) for [Formula: see text]; Integral stress (MPa) for [Formula: see text]; displacement of femoral head (mm) for a[Formula: see text](DHS+LS) = 0.735; displacement of femoral shaft (mm) for [Formula: see text]; and displacement of fixators for [Formula: see text]. Mechanical comparisons for other femoral parks are insignificantly different, and these data can be abstracted as follows: the stress of 3LS-system was checked to be the least, and an interfragmentary displacement of DHS+LS assemblages was assessed to be the least”. A 3LS-system should be recommended to clinically optimize a Pauwells-II facture; if treated by this therapeutic fixation, breakage of fixators or secondary fracture is supposed to occur rarely. The strength of this study is that it was performed by a computer-aided simulation, allowing for design of a preoperative strategy that could provide acute correction and decrease procedure time, without harming to humans or animals.


Author(s):  
N. Shimizu ◽  
H. Nasuno ◽  
T. Yazaki ◽  
K. Sunakoda

This paper describes a methodology of design and analysis of viscoelastic seismic dampers by means of the time domain finite element analysis. The viscoelastic constitutive relation of material incorporating with the fractional calculus has been derived and the finite element formulation based on the constitutive relation has been developed to analyze the dynamic property of seismic damper. A time domain computer program was developed by using the formulation. Dynamic properties of hysteresis loop, damping capacity, equivalent viscous damping coefficient, and equivalent spring constant are calculated and compared with the experimental results. Remarkable correlation between the FE analysis and the experiment is gained, and consequently the design procedure with the help of the FE analysis has been established.


Author(s):  
Yuan Jing ◽  
Z. John Ma ◽  
Richard M. Bennett ◽  
David B. Clarke

Grade separations have been used along High-Speed Rail (HSR) to decrease traffic congestion and the danger that occurs at grade crossings. However, the concern with grade separations is the potential damage due to lateral impact of bridge superstructures by over-height vehicles. This is a concern with existing bridges, and lateral impact is not included in standard bridge code provisions. A new bridge technology, Hybrid Composite Beam (HCB), was proposed to meet the requirements of another HSR objective, that of a sustainable solution for the construction of new and replacement bridges in rail infrastructure. The hybrid composite beam combines advanced composite materials with conventional concrete and steel to create a bridge that is stronger and more resistance to corrosion than conventional materials. The HCB is composed of three main parts; the first is a FRP (fiber reinforced polymer) shell, which encapsulates the other two parts. The second part is the compression reinforcement which consists of concrete or cement grout that is pumped into a continuous conduit fabricated into the FRP shell. The third part of the HCB is the tension reinforcement that could consist of carbon or glass fibers, prestressed strands, or other materials that are strong in tension, which is used to equilibrate the internal forces in the compression reinforcement. The combination of conventional materials with FRP exploits the inherent benefits of each material and optimizes the overall performance of the structure. The behavior of this novel system has been studied during the last few years and some vertical static tests have been performed, but no dynamic or lateral impact tests have been conducted yet. Therefore, the main objective of this study is to evaluate the performance of HCB when subjected to lateral impact loading caused by over-height vehicles. This paper explains the advantages of HCB when used in bridge infrastructures. The commercial software ABAQUS was used to perform the finite element (FE) modeling of a 30ft long HCB. Test data was used to validate the results generated by FE analysis. A constant impact loading with a time duration of 0.1 second was applied to an area at the mid-span of the HCB. Lateral deflection and stress distribution were obtained from FE analysis, and local stress concentration can be observed from the stress contour. Full-scale beam dynamic testing will be conducted in the future research to better study the behavior of HCB when subjected to over-height vehicles.


2021 ◽  
Vol 263 (1) ◽  
pp. 5301-5309
Author(s):  
Luca Alimonti ◽  
Abderrazak Mejdi ◽  
Andrea Parrinello

Statistical Energy Analysis (SEA) often relies on simplified analytical models to compute the parameters required to build the power balance equations of a coupled vibro-acoustic system. However, the vibro-acoustic of modern structural components, such as thick sandwich composites, ribbed panels, isogrids and metamaterials, is often too complex to be amenable to analytical developments without introducing further approximations. To overcome this limitation, a more general numerical approach is considered. It was shown in previous publications that, under the assumption that the structure is made of repetitions of a representative unit cell, a detailed Finite Element (FE) model of the unit cell can be used within a general and accurate numerical SEA framework. In this work, such framework is extended to account for structural-acoustic coupling. Resonant as well as non-resonant acoustic and structural paths are formulated. The effect of any acoustic treatment applied to coupling areas is considered by means of a Generalized Transfer Matrix (TM) approach. Moreover, the formulation employs a definition of pressure loads based on the wavenumber-frequency spectrum, hence allowing for general sources to be fully represented without simplifications. Validations cases are presented to show the effectiveness and generality of the approach.


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