Coordinator: A Robust Setup Planner That Does Early Detection of Fixture-Feature Interactions
Abstract This paper presents Coordinator, a process planner that uses a blend of geometric and manufacturing information to detect a broad variety of manufacturing interactions to sequence setups plans. This system is designed to be used by experts to reduce the time and effort required to produce good plans. Coordinator’s contributions is early detection of fixture-feature interactions (interferences between manufacturing operations in which one destroys clamping surfaces required by another). The ability to detect them early (i.e. prior to setup sequencing) eliminates the need for many re-planning cycles. These interactions are usually addressed only after set-up sequencing because sequencing determines part shape in each setup, which in turn affects clamping options. Coordinator addresses this problem through a representational which considers multiple possible workpiece shapes and clamping surfaces prior to setup sequencing. This representation enables Coordinator to consider fixture-feature interactions to sequence setups well in the first iteration, greatly reducing the need for iterative adjustment.