Reynolds Number Dependence for Laminar Flow Loss Coefficients in Tee and Wye Junctions

Author(s):  
Chris C. Kiser ◽  
Tim A. Handy ◽  
Evan C. Lemley ◽  
Dimitrios V. Papavassiliou ◽  
Henry J. Neeman

In fluid flow piping systems, tee and wye junctions are commonly encountered and the study of flow through them has been well documented. Most of these studies have focused on flow characterized as turbulent for which there are nearly constant losses in pressure and kinetic energy in the junctions. Laminar flow has received much less attention since it is not frequently observed in macro scale piping systems where pipe diameters are measured in centimeters. The recent increase in use of micro scale flow devices calls for more research into laminar flow behavior that dictates the design and operation of these devices. This paper documents results from computational fluid dynamics (CFD) simulations of flow in planar tee and wye junctions. The junctions studied consisted of circular pipes with two outlets and one inlet. The angles between the tee and wye junctions were fixed to 180 and 60 degrees, respectively. The inlet pipe diameter was fixed at 50 microns and the outlet pipe diameters were chosen to satisfy the continuity equation constrained to have equal velocities in all pipes. The lengths of the inlet and outlet pipes were varied to achieve fully developed flow within the junction. Following a grid resolution study performed on a sample tee junction, a generalized algorithm was designed and implemented to create three-dimensional models of these junctions subject to the former conditions. In the CFD simulations, Reynolds number was varied in the laminar characterized region between 1 and 2000. The simulations calculated static pressure and velocity magnitude values for a number of planes intersecting the junctions along the inlet and outlet pipes. From these values, pressure and kinetic energy gradients were calculated to estimate the static pressure and kinetic energy at the inlet and outlet pipes of each junction. Finally, these inlet and outlet values were used to calculate the stagnation pressure loss coefficient, which reflects dimensionless losses of pressure and kinetic energy for the junction. These coefficients ranged from 1 to 300 for the tee junction and 1 to 400 for the wye junction over the specified range of Reynolds number. The values were inversely proportional to Reynolds number and curve fits were provided for valid ranges.

Author(s):  
Brock P. Ring ◽  
Yunhao Lin ◽  
Andrew W. Henderson ◽  
Mohammad Hossan ◽  
Evan C. Lemley

Energy losses in junctions are often found by using an assumed loss coefficient for the particular geometry. While this coefficient remains nearly constant under turbulent conditions, this is not true for laminar flow. The loss coefficient through a dividing junction tends to decrease as a function of Reynolds number converging to some value once fully turbulent flow occurs. Research has been done to catalog losses for various geometries under turbulent flow; yet, there has not been the same detailed research for the laminar conditions. This is mostly due to many applications at the macro scale where turbulent flow is prevalent. Flow in microchannels and nanochannels is mostly laminar. Applications at this small scale have created a demand for the study of these loss coefficients under the laminar flow conditions. This paper focuses on simulations done of flow through a square-cornered tee-junction with a rectangular cross sectional area of 6 by 7 millimeters. The fluid consisted of a glycerin and water mixture that was 30 percent water and 70 percent glycerin by volume. Measurements were made of an actual mixture’s density and viscosity and these parameters were used in the simulations. The mixture was chosen to give sufficient pressure drop to measure in validation experiments. Using these simulations, a detailed account of the energy losses in the junction was observed as a function of Reynolds number. The Reynolds number range in this study was 1–100. Higher Reynolds numbers were simulated where signs of a transition to turbulence were observed. The stagnation loss coefficient, which includes kinetic energy and pressure changes through the junction, was found to be inversely proportional to Reynolds number. Initial experimental verification has been performed, in which the experimental stagnation loss coefficient followed the same trend as the simulations. Additional experimental validation is underway.


Author(s):  
Zhenping Liu ◽  
James C. Hill ◽  
Rodney O. Fox ◽  
Michael G. Olsen

Flash Nanoprecipitation (FNP) is a technique to produce monodisperse functional nanoparticles through rapidly mixing a saturated solution and a non-solvent. Multi-inlet vortex reactors (MIVR) have been effectively applied to FNP due to their ability to provide both rapid mixing and the flexibility of inlet flow conditions. Until recently, only micro-scale MIVRs have been demonstrated to be effective in FNP. A scaled-up MIVR could potentially generate large quantities of functional nanoparticles, giving FNP wider applicability in the industry. In the present research, turbulent mixing inside a scaled-up, macro-scale MIVR was measured by stereoscopic particle image velocimetry (SPIV). Reynolds number of this reactor is defined based on the bulk inlet velocity, ranging from 3290 to 8225. It is the first time that the three-dimensional velocity field of a MIVR was experimentally measured. The influence of Reynolds number on mean velocity becomes more linear as Reynolds number increases. An analytical vortex model was proposed to well describe the mean velocity profile. The turbulent characteristics such as turbulent kinematic energy and Reynolds stress are also presented. The wandering motion of vortex center was found to have a significant contribution to the turbulent kinetic energy of flow near the center area.


Author(s):  
Francine Battaglia ◽  
George Papadopoulos

The effect of three-dimensionality on low Reynolds number flows past a symmetric sudden expansion in a channel was investigated. The geometric expansion ratio of in the current study was 2:1 and the aspect ratio was 6:1. Both experimental velocity measurements and two- and three-dimensional simulations for the flow along the centerplane of the rectangular duct are presented for Reynolds numbers in the range of 150 to 600. Comparison of the two-dimensional simulations with the experiments revealed that the simulations fail to capture completely the total expansion effect on the flow, which couples both geometric and hydrodynamic effects. To properly do so requires the definition of an effective expansion ratio, which is the ratio of the downstream and upstream hydraulic diameters and is therefore a function of both the expansion and aspect ratios. When the two-dimensional geometry was consistent with the effective expansion ratio, the new results agreed well with the three-dimensional simulations and the experiments. Furthermore, in the range of Reynolds numbers investigated, the laminar flow through the expansion underwent a symmetry-breaking bifurcation. The critical Reynolds number evaluated from the experiments and the simulations was compared to other values reported in the literature. Overall, side-wall proximity was found to enhance flow stability, helping to sustain laminar flow symmetry to higher Reynolds numbers in comparison to nominally two-dimensional double-expansion geometries. Lastly, and most importantly, when the logarithm of the critical Reynolds number from all these studies was plotted against the reciprocal of the effective expansion ratio, a linear trend emerged that uniquely captured the bifurcation dynamics of all symmetric double-sided planar expansions.


2018 ◽  
Vol 96 (12) ◽  
pp. 1272-1287 ◽  
Author(s):  
Mustafa Usta ◽  
Michael Morabito ◽  
Mohammed Alrehili ◽  
Alaa Hakim ◽  
Alparslan Oztekin

Hollow fiber membrane (HFM) modules are among the most common separation devices employed in membrane separation applications. Three-dimensional steady-state computational fluid dynamics (CFD) simulations are carried out to study flow past hollow fiber membrane banks (HFMB). The current study investigates the effects of flow behavior on membrane performance during binary mixture separations. Carbon dioxide (CO2) removal from methane (CH4) is examined for various arrangements of HFMs in staggered and inline configurations. The common HFM module arrangement is the axial flow configuration. However, this work focuses on the radial cross-flow configuration. The HFM surface is a functional boundary where the suction rate and concentration of each species are coupled and are functions of the local partial pressures, the permeability, and the selectivity of the HFM. CFD simulations employed the turbulent k–ω shear stress transport (SST) model to study HFM performance for Reynolds numbers, 200 ≤ Re ≤ 1000. The efficiency of the inline and staggered arrangements in the separation module is evaluated by the coefficient of performance and the rate of mass flow per unit area of CO2 passing across the membrane surface. This work demonstrates that the module with staggered arrangement outperforms the module with the inline arrangement.


2017 ◽  
Vol 835 ◽  
pp. 86-101 ◽  
Author(s):  
Lorenz Hufnagel ◽  
Jacopo Canton ◽  
Ramis Örlü ◽  
Oana Marin ◽  
Elia Merzari ◽  
...  

Swirl-switching is a low-frequency oscillatory phenomenon which affects the Dean vortices in bent pipes and may cause fatigue in piping systems. Despite thirty years worth of research, the mechanism that causes these oscillations and the frequencies that characterise them remain unclear. Here we show that a three-dimensional wave-like structure is responsible for the low-frequency switching of the dominant Dean vortex. The present study, performed via direct numerical simulation, focuses on the turbulent flow through a $90^{\circ }$ pipe bend preceded and followed by straight pipe segments. A pipe with curvature 0.3 (defined as ratio between pipe radius and bend radius) is studied for a bulk Reynolds number $Re=11\,700$, corresponding to a friction Reynolds number $Re_{\unicode[STIX]{x1D70F}}\approx 360$. Synthetic turbulence is generated at the inflow section and used instead of the classical recycling method in order to avoid the interference between recycling and swirl-switching frequencies. The flow field is analysed by three-dimensional proper orthogonal decomposition (POD) which for the first time allows the identification of the source of swirl-switching: a wave-like structure that originates in the pipe bend. Contrary to some previous studies, the flow in the upstream pipe does not show any direct influence on the swirl-switching modes. Our analysis further shows that a three-dimensional characterisation of the modes is crucial to understand the mechanism, and that reconstructions based on two-dimensional POD modes are incomplete.


2020 ◽  
pp. 108-122
Author(s):  
Akeel M. Ali Morad ◽  
Rafi M. Qasim ◽  
Amjed Ahmed Ali

This study presents a model to investigate the behavior of the single-phase turbulent flow at low to moderate Reynolds number of water through the vertical pipe through (2D) contour analysis. The model constructed based on governing equations of an incompressible Reynolds Average Navier-Stokes (RANS) model with (k-ε) method to observe the parametric determinations such as velocity profile, static pressure profile, turbulent kinetic energy consumption, and turbulence shear wall flows. The water is used with three velocities values obtained of (0.087, 0.105, and 0.123 m/s) to represent turbulent flow under low to moderate Reynolds number of the pipe geometry of (1 m) length with a (50.8 mm) inner diameter. The water motion behavior inside the pipe shows by using [COMSOL Multiphysics 5.4 and FLUENT 16.1] Software. It is concluded that the single-phase laminar flow of a low velocity, but obtained a higher shearing force; while the turbulent flow of higher fluid velocity but obtained the rate of dissipation of shearing force is lower than that for laminar flow. The entrance mixing length is affected directly with pattern of fluid flow. At any increasing in fluid velocity, the entrance mixing length is increase too, due to of fluid kinetic viscosity changes. The results presented the trends of parametric determinations variation through the (2D) counters analysis of the numerical model. When fluid velocity increased, the shearing force affected directly on the layer near-wall pipe. This leads to static pressure decreases with an increase in fluid velocities. While the momentum changed could be played interaction rules between the fluid layers near the wall pipe with inner pipe wall. Finally, the agreement between present results with the previous study of [1] is satisfied with the trend


Author(s):  
Ibrahima Conte´ ◽  
Xiao-Feng Peng ◽  
Zhen Yang

Investigations are done to numerically study forced convective heat transfer from the flow inside a rectangular coiled pipe, as micro-scale heat exchange device with staggered arrangement, to the external flow around the pipe. The commercial CFD software Fluent 6.0 is used as the solver. The problems considered were three-dimensional laminar flow of the refrigerant R141B through the tube and turbulent air flow exterior to the tube. The studied coiled pipe was composed of four rows among which two rows were encompassed in a large rectangular coil and the other two were in an inner smaller rectangular coil. The results showed remarkable differences in the flow behavior and heat transfer for different rows of tubes. The secondary flow in the tubes bends of the larger rectangular coil is very weak compared to that of the inner rectangular coil. Better heat transfer process occurred through the tubes of the second row where the higher values of the fluid temperatures were observed in the pipe. The results showed the effects of the straight tubes inclination angle on the flow behavior in rectangular coiled pipes. The shape of the secondary flow is changed from a couple of vortices in the case of smaller angle (α = 9°) to a single vortex in the case of larger angle (α = 45°). The results also showed the rotation of the maximum axial velocity due to the increase in the straight tubes inclination angles. The results are in good agreement with previous numerical and experimental works on laminar flow in helical coil pipe.


1997 ◽  
Vol 21 (4) ◽  
pp. 371-387
Author(s):  
D.A Billenness ◽  
N. Djilali ◽  
E. Zeidan

Laminar flow over a square rib placed in a fully developed channel flow is investigated over the Reynolds number range 80-350. The effect of Reynolds number on the flow and the variation of the primary reattachment length with Reynolds number are investigated using flow visualization and laser-Doppler velocimetry. The primary recirculation region length is found to increase in a slightly non-linear fashion with Reynolds number up to Reh = 250, at which point shear layer instabilities first appear downstream of the rib. Increasing the Reynolds number further, first results in continuing growth of the separation bubble, and then for Reh ≳ 300, in the appearance of three dimensional vortices and gradual shortening of the bubble. The measurements are complemented by two- and three-dimensional numerical simulations using a finite volume method with a high-order descretization scheme. These simulations yield excellent agreement with the measured reattachment lengths and velocity profiles over the steady laminar flow régime.


2018 ◽  
Vol 75 (11) ◽  
pp. 3861-3885 ◽  
Author(s):  
Andrew Heymsfield ◽  
Miklós Szakáll ◽  
Alexander Jost ◽  
Ian Giammanco ◽  
Robert Wright

Abstract This study uses novel approaches to estimate the fall characteristics of hail, covering a size range from about 0.5 to 7 cm, and the drag coefficients of lump and conical graupel. Three-dimensional (3D) volume scans of 60 hailstones of sizes from 2.5 to 6.7 cm were printed in three dimensions using acrylonitrile butadiene styrene (ABS) plastic, and their terminal velocities were measured in the Mainz, Germany, vertical wind tunnel. To simulate lump graupel, 40 of the hailstones were printed with maximum dimensions of about 0.2, 0.3, and 0.5 cm, and their terminal velocities were measured. Conical graupel, whose three dimensions (maximum dimension 0.1–1 cm) were estimated from an analytical representation and printed, and the terminal velocities of seven groups of particles were measured in the tunnel. From these experiments, with printed particle densities from 0.2 to 0.9 g cm−3, together with earlier observations, relationships between the drag coefficient and the Reynolds number and between the Reynolds number and the Best number were derived for a wide range of particle sizes and heights (pressures) in the atmosphere. This information, together with the combined total of more than 2800 hailstones for which the mass and the cross-sectional area were measured, has been used to develop size-dependent relationships for the terminal velocity, the mass flux, and the kinetic energy of realistic hailstones.


Sign in / Sign up

Export Citation Format

Share Document