A New Concept of Impingement Cooling for Gas Turbine Hot Parts and Its Influence on Plant Performance

Author(s):  
B. Facchini ◽  
M. Surace ◽  
S. Zecchi

Significant improvements in gas turbine cooling technology are becoming harder as progress goes over and over. Several impingement cooling solutions have been extensively studied in past literature. An accurate and extensive numerical 1D simulation on a new concept of sequential impingement was performed, showing good results. Instead of having a single impingement plate, we used several perforated plates, connecting the inlet of each one with the outlet of the previous one. Main advantages are: absence of the negative interaction between transverse flow and last rows impinging jets (reduced deflection); better distribution of pressure losses and heat transfer coefficients among the different plates, especially when pressure drops are significant and available coolant mass flow rate is low (lean premixed combustion chamber and LP turbine stages). Practical applications can have a positive influence on both cooled nozzles and combustion chambers, in terms of increased cooling efficiency and coolant mass flow rate reduction. Calculated effects are used to analyze main influences of such a cooling system on global performances of power plants.

2015 ◽  
Vol 2 ◽  
pp. 32-49
Author(s):  
Izabela Domanski ◽  
Matthew Cappadona ◽  
Oliver Fuller ◽  
Zeb Krix

A meta-study is conducted investigating the effect of plant parameters on the power output and efficiency of geothermal binary cycle power plants. Production well depth, geofluid temperature and mass flow rate are the parameters considered. An increase in mass flow rate is shown to increase both power output and efficiency. It is shown that a distinction can be made between two basic types of binary plants based off of mass flow and performance data. The well depth is shown to have no effect on plant performance. In addition, condenser parameters were investigated and the highest efficiency condenser system is determined.


Author(s):  
Waleed El-Damaty ◽  
Mohamed Gadalla

With the everlasting increase in the population, a huge surge in the electricity consumption can be noticed. Thus, the power and electricity generating power plants need to augment their performance to cope with this uprising problem. The main goal for most gas turbine power plants is to increase their efficiency and performance which can be achieved by increasing the turbine inlet temperature (TIT). However, increasing the TIT requires cooling of the turbine blades to extend its lifetime and avoid thermal stresses and oxidation rates. Usually, there are two routes to improve the turbine blade cooling, either scientist focus on the parameters that effect the cooling process such as the film cooling effectiveness, shape of holes and angle of injection, or the problem is approached from a thermodynamic point of view. It is well known that the air used to cool the turbine blades is bled from the compressor which causes a severe penalty on the thermodynamic efficiency and power output of the gas turbine. This paper main objective is to improve the gas turbine performance by lowering the temperature of the coolant lines bled from the compressor for turbine blade cooling resulting in a reduction in the amount of coolant mass flow rate required for turbine cooling which will reduce the penalty on the overall efficiency increasing it. For this purpose, three different configurations of Maisotsenko desiccant cooling systems were proposed to cool down coolant lines as well as the inlet air temperature. Optimization analysis was performed to determine the best operating parameters of the gas turbine as well as the cooling systems. Sensitivity analysis was conducted as well to investigate the effect of various variables on the gas turbine overall efficiency and the coolant mass flow rate. The results showed an increase in the overall efficiency from 42.57% to 43.83%, reduction in the amount of coolant mass flow rate that is bled from the compressor from 4.584 kg/s to 3.607 kg/s and in the cooling fraction from 4.72% to 3.9%.


Author(s):  
Seong G. Kang ◽  
Kune Y. Suh

A methodology and theory are developed to precisely determine the gas mass flow rate for the design of a gas turbine system manufactured for the operating conditions of nuclear and fossil power plants. From the heat exchanger or boiler to the first assembly of turbine blades, the gas passes by a stop valve, control valves and first nozzle, each device of which is connected with piping. The corresponding gas flow rate can be computed when the thermal and hydraulic conditions are defined at the stop valve, control valve and pipes. Such thermophysical properties as pressure, temperature, enthalpy and velocity specified at the inlet of each device are changed at the outlet of that device due to its structural characteristics. DIVA (Dynamics Integrated Valve Analysis) is written to predict the gas mass flow rate with reference to the Widows’ Creek type control valve.


Energies ◽  
2019 ◽  
Vol 12 (18) ◽  
pp. 3503
Author(s):  
Huang ◽  
Chen ◽  
Yang ◽  
Du ◽  
Yang

Adverse wind effects on the thermo-flow performances of air-cooled condensers (ACCs) can be effectively restrained by wind-proof devices, such as air deflectors. Based on a 2 × 300 MW coal-fired power generation unit, two types (plane and arc) of air deflectors were installed beneath the peripheral fans to improve the ACC’s cooling performance. With and without air deflectors, the air velocity, temperature, and pressure fields near the ACCs were simulated and analyzed in various windy conditions. The total air mass flow rate and unit back pressure were calculated and compared. The results show that, with the guidance of deflectors, reverse flows are obviously suppressed in the upwind condenser cells under windy conditions, which is conducive to an increased mass flow rate and heat dissipation and, subsequently, introduces a favorable thermo-flow performance of the cooling system. When the wind speed increases, the leading flow effect of the air deflectors improves, and improvements in the ACC’s performance in the wind directions of 45° and –45° are more satisfactory. However, hot plume recirculation may impede performance when the wind direction is 0°. For all cases, air deflectors in an arc shape are recommended to restrain the disadvantageous wind effects.


2020 ◽  
Vol 197 ◽  
pp. 10003
Author(s):  
Simone Ghettini ◽  
Alessandro Sorce ◽  
Roberto Sacile

This paper presents a data–driven model for the estimation of the performance of an aircooled steam condenser (ACC) with the aim to develop an efficient online monitoring, summarized by the condenser pressure (or vacuum) as Key Performance Indicator. The estimation of the ACC performance model was based on different dataset from three different combined cycle power plants with a gross power of above 380 MWe each, focusing on stationary condition of the steam turbine. The datasets include both boundary (e.g. Ambient Temperature, Wind Speed) and operative parameters (e.g. steam mass flow rate, Steam turbine power, electrical load of the ACC fans) acquired from the power plants and some derived variable as the incondensable fraction, which calculation is here proposed as additional parameter. After a preliminary sensitivity analysis on data correlation, the paper focuses on the evaluation of different ACC Condenser models: Semi-Empirical model is described trough curves typically based on steam mass flow rate (or condenser load) and the ambient temperature as main parameters. Since monitoring based on ACC design curves Semi-Empirical models, provides biased poor results, with an error of about 15%, the curves parameters were estimated basing on training data set. Other two data driven models were presented, basing on a neural network modelling and multi linear regression technique and compared on the base of the reduced number of input at first and then including aldo the other process variables in the prediction of the condenser back pressure. Estimate the parameters of the Semi-Empirical model, results in a better prediction if just steam mass flow rate and ambient temperature are available, with an error of the 7%, thanks to the knowledge contained within the “curves shapes”, with respect to linear regression (8.3%) and Neural Network models (7.6%). Higher accuracy can be then obtained by considering a larger number of operative parameters and exploiting more complex data-driven model. With a higher number of features, the neural network model has proved a higher accuracy than the linear regression model. In fact, the mean percentage error of the NN model (2.6%), in all plant operating conditions, is slightly lower than the error of the linear regression model, but presents and much lower than the mean error of the Semi-Empirical model thanks to the additional data-based knowledge.


Energies ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1105 ◽  
Author(s):  
Carlo Carcasci ◽  
Lapo Cheli ◽  
Pietro Lubello ◽  
Lorenzo Winchler

This paper presents an off-design analysis of a gas turbine Organic Rankine Cycle (ORC) combined cycle. Combustion turbine performances are significantly affected by fluctuations in ambient conditions, leading to relevant variations in the exhaust gases’ mass flow rate and temperature. The effects of the variation of ambient air temperature have been considered in the simulation of the topper cycle and of the condenser in the bottomer one. Analyses have been performed for different working fluids (toluene, benzene and cyclopentane) and control systems have been introduced on critical parameters, such as oil temperature and air mass flow rate at the condenser fan. Results have highlighted similar power outputs for cycles based on benzene and toluene, while differences as high as 34% have been found for cyclopentane. The power output trend with ambient temperature has been found to be influenced by slope discontinuities in gas turbine exhaust mass flow rate and temperature and by the upper limit imposed on the air mass flow rate at the condenser as well, suggesting the importance of a correct sizing of the component in the design phase. Overall, benzene-based cycle power output has been found to vary between 4518 kW and 3346 kW in the ambient air temperature range considered.


Author(s):  
Diab W. Abueidda ◽  
Mohamed Gadalla

Worldwide concern about the scarcity of global water resources is increasing day by day. In Gulf countries, most power plants are co-generation power desalting plants (CPDP) that generate electric energy and also produce fresh water through the desalination of seawater. Nowadays, renewable energy provides a viable solution to the scarcity of energy resources and an environmental friendly option of global economy. In this paper, thermodynamic analyses have been performed on an integrated solar-based multi-stage flash desalination/Rankine cycle system. The respective losses as well as the first-law and second-law efficiencies for the system have been evaluated. The first-law and second-law efficiencies of the solar field were found to be 61.70% and 31.74%, respectively. The solar thermal field is based on direct steam generation method. Moreover, the mass flow rate through the Rankine cycle has been optimized to produce the maximum power. The optimal mass flow rate through the Rankine cycle found to be 51 kg/s. Furthermore, this paper presents and investigates a model of distillation plant that can use the heat rejected from the condenser of the Rankine cycle. The model is analyzed and validated with other results gained from literature. It found that the highest exergy destruction through the distillation unit occurs within the stages of the MSF unit. The percentage of exergy destruction in the MSF stages was found to be 75.41% of the total exergy destruction in the distillation unit. Additionally, this study verifies that increasing number of MSF stages decreases the percentage of exergy destruction.


Author(s):  
Chihiro Myoren ◽  
Yasuo Takahashi ◽  
Manabu Yagi ◽  
Takanori Shibata ◽  
Tadaharu Kishibe

An axial compressor was developed for an industrial gas turbine equipped with a water atomization cooling (WAC) system, which is a kind of inlet fogging technique with overspray. The compressor performance was evaluated using a 40MW-class test facility for the advanced humid air turbine system. A prediction method to estimate the effect of WAC was developed for the design of the compressor. The method was based on a streamline curvature (SLC) method implementing a droplet evaporation model. Four test runs with WAC have been conducted since February 2012. The maximum water mass flow rate was 1.2% of the inlet mass flow rate at the 4th test run, while the design value was 2.0%. The results showed that the WAC decreased the inlet and outlet temperatures compared with the DRY (no fogging) case. These decreases changed the matching point of the gas turbine, and increased the mass flow rate and the pressure ratio by 1.8% and 1.1%, respectively. Since prediction results agreed with the results of the test run qualitatively, the compressor performance improvement by WAC was confirmed both experimentally and analytically. The test run with the design water mass flow rate is going to be conducted in the near future.


Author(s):  
Ryo Kubo ◽  
Fumio Otomo ◽  
Yoshitaka Fukuyama ◽  
Yuhji Nakata

A CFD investigation was conducted on the total pressure loss variation for a linear nozzle guide vane cascade of a gas turbine, due to the individual film injections from the leading edge shower head, the suction surface, the pressure surface and the trailing edge slot. The results were compared with those of low speed wind tunnel experiments. A 2-D Navier-Stokes procedure for a 2-D slot injection, which approximated a row of discrete film holes, was performed to clarify the applicable limitation in the pressure loss prediction during an aerodynamic design stage, instead of a costly 3-D procedure for the row of discrete holes. In mass flow rate ratios of injection to main flow from 0% to 1%, the losses computed by the 2-D procedure agreed well with the experimental losses except for the pressure side injection cases. However, as the mass flow rate ratio was increased to 2.5%, the agreement became insufficient. The same tendency was observed in additional 3-D computations more closely modeling the injection hole shapes. The summations of both experimental and computed loss increases due to individual row injections were compared with both experimental and computed loss increases due to all-row injection with the mass flow rate ratio ranging from 0% to 7%. Each summation agreed well with each all-row injection result. Agreement between experimental and calculated results was acceptable. Therefore, the loss due to all-row injections in the design stage can be obtained by the correlations of 2-D calculated losses from individual row injections. To improve more precisely the summation prediction for the losses due to the present all-row injections, extensive research on the prediction for the losses due to the pressure side injection should be carried out.


Sign in / Sign up

Export Citation Format

Share Document