Low Noise FEGV Designed by Numerical Method Based on CFD

Author(s):  
Naoki Tsuchiya ◽  
Yoshiya Nakamura ◽  
Shinya Goto ◽  
Hidekazu Kodama ◽  
Osamu Nozaki ◽  
...  

This paper describes a low noise FEGV (Fan Exit Guide Vane), which is designed by a fan noise prediction method based on CFD. Fan noise is predicted by a hybrid scheme, which is the combination of three-dimensional CFD and three-dimensional linear theory. Characteristics of noise sources are investigated in some kinds of FEGV shapes. High amplitude areas spread not only along the leading edge but also in the span-wise positions along the mid-chord. It is found that high amplitude areas around the mid-chord make an important role in noise generation, and appropriate aft-ward swept angle and span-wise distribution of leaned angle could reduce the amplitude of the noise sources keeping aerodynamic performance. A fan noise test for fan scale models has been conducted at an anechoic test facility in IHI Mizuho to demonstrate noise reduction and performance of low noise FEGV. Noise reduction can be achieved keeping aerodynamic performance compared to conventional straight FEGV.

Author(s):  
Liping Xu

The aerodynamic sources of the forward tone noise of transonic civil fans are analysed. The leading edge shockwave near the rotor tip section is identified as the main source of tone noise. By comparing the tone noise levels of the same fan operating at two different working lines, numerical calculations show that on the lower working line, the main passage shockwave is swallowed and locked into the blade passage, and the fan blades act as a shield to prevent the strong passage shock wave from propagating upstream. The calculations show that, by running the fan at a lower working line, up to 6 db abatement in the blade passing frequency (BPF) tone can be achieved through shielding the shockwave. With three dimensional CFD it is possible to design swept rotors which have desired shockwave structures near the tip region. Fan rotors with different swept leading edges have been designed to study this effect and comparisons in aerodynamics performances as well as the tone noise levels are made. It is predicted that in a swept rotor the leading edge shock strength can be further weakened and up to 5db further reduction in tone noise is possible. With a more secure shockwave shielding, a forward swept rotor has the combination of better aerodynamic performance and better noise abatement feature. The design and test results of a three dimensional fan rotor LNR2, featuring localised forward swept rotor are presented. Rig test results show that although the noise reduction through shock shielding has been demonstrated, the aerodynamics and noise are complicated by the problems specific to such localised forward swept fan.


Energies ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 5503
Author(s):  
Shinyoung Jeon ◽  
Changmin Son ◽  
Jinuk Kim

The effect of the swirl clocking on three-dimensional nozzle guide vane (NGV) is investigated using computational fluid dynamics. The research reports the loss characteristics of leaned and swept NGVs and the influence of swirl clocking. The three-dimensional NGVs are built by stacking the same 2D profile along different linear axes, characterized by different angles with respect to the normal or radial direction: ε = −12° ~ +12° for the leaned and γ = −5° ~ +10° for the swept airfoils. A total of 40 models are analyzed to study the effects of lean and sweep on aerodynamic performance. To investigate the influence of swirl clocking, the analysis cases include the center of the swirl that was positioned at the leading edge as well as the middle of the passage. The prediction results show that the relationship of the changes in mass flow rate and throat area are not monotonic. Further observation confirms the redistribution of loading and flow angle under different lean and sweep angles; thus, three-dimensional design is a key influencing factor on aerodynamic performance. In the presence of swirl clocking, NGV performance is changed significantly and the findings offer new insight and opportunities to improve three-dimensional NGV airfoil design.


Author(s):  
Ranjan Saha ◽  
Jens Fridh ◽  
Torsten Fransson ◽  
Boris I. Mamaev ◽  
Mats Annerfeldt

An experimental study of the hub leading edge contouring using fillets is performed in an annular sector cascade to observe the influence of secondary flows and aerodynamic losses. The investigated vane is a three dimensional gas turbine guide vane (geometrically similar) with a mid-span aspect ratio of 0.46. The measurements are carried out on the leading edge fillet and baseline cases using pneumatic probes. Significant precautions have been taken to increase the accuracy of the measurements. The investigations are performed for a wide range of operating exit Mach numbers from 0.5 to 0.9 at a design inlet flow angle of 90°. Data presented include the loading, fields of total pressures, exit flow angles, radial flow angles, as well as profile and secondary losses. The vane has a small profile loss of approximately 2.5% and secondary loss of about 1.1%. Contour plots of vorticity distributions and velocity vectors indicate there is a small influence of the vortex-structure in endwall regions when the leading edge fillet is used. Compared to the baseline case the loss for the filleted case is lower up to 13% of span and higher from 13% to 20% of the span for a reference condition with Mach no. of 0.9. For the filleted case, there is a small increase of turning up to 15% of the span and then a small decrease up to 35% of the span. Hence, there are no significant influences on the losses and turning for the filleted case. Results lead to the conclusion that one cannot expect a noticeable effect of leading edge contouring on the aerodynamic efficiency for the investigated 1st stage vane of a modern gas turbine.


Author(s):  
Ranjan Saha ◽  
Boris I. Mamaev ◽  
Jens Fridh ◽  
Björn Laumert ◽  
Torsten H. Fransson

Experiments are conducted to investigate the effect of the pre-history in the aerodynamic performance of a three-dimensional nozzle guide vane with a hub leading edge contouring. The performance is determined with two pneumatic probes (5 hole and 3 hole) concentrating mainly on the endwall. The investigated vane is a geometrically similar gas turbine vane for the first stage with a reference exit Mach number of 0.9. Results are compared for the baseline and filleted cases for a wide range of operating exit Mach numbers from 0.5 to 0.9. The presented data includes loading distributions, loss distributions, fields of exit flow angles, velocity vector and vorticity contour, as well as, mass-averaged loss coefficients. The results show an insignificant influence of the leading edge fillet on the performance of the vane. However, the pre-history (inlet condition) affects significantly in the secondary loss. Additionally, an oil visualization technique yields information about the streamlines on the solid vane surface which allows identifying the locations of secondary flow vortices, stagnation line and saddle point.


Author(s):  
Young-Seok Choi ◽  
Yong-In Kim ◽  
Sung Kim ◽  
Seul-Gi Lee ◽  
Hyeon-Mo Yang ◽  
...  

Abstract This paper describes the numerical optimization of an axial fan focused on the blade and guide vane (GV). For numerical analysis, three-dimensional (3D) steady-state Reynolds-averaged Navier-Stokes (RANS) equations with the shear stress transport (SST) turbulence model are discretized by the finite volume method (FVM). The objective function is enhancement of aerodynamic performance with specified total pressure. To select the design variables which have main effect to the objective function, 2k factorial design is employed as a method for design of experiment (DOE). In addition, response surface method (RSM) based on the central composite design applied to carry out the single-objective optimization. Effects on the components such as bell mouth and hub cap are considered with previous analysis. The internal flow characteristics between base and optimized model are analyzed and discussed.


2017 ◽  
Vol 7 (1) ◽  
pp. 20160078 ◽  
Author(s):  
Hermann Wagner ◽  
Matthias Weger ◽  
Michael Klaas ◽  
Wolfgang Schröder

Owls are an order of birds of prey that are known for the development of a silent flight. We review here the morphological adaptations of owls leading to silent flight and discuss also aerodynamic properties of owl wings. We start with early observations (until 2005), and then turn to recent advances. The large wings of these birds, resulting in low wing loading and a low aspect ratio, contribute to noise reduction by allowing slow flight. The serrations on the leading edge of the wing and the velvet-like surface have an effect on noise reduction and also lead to an improvement of aerodynamic performance. The fringes at the inner feather vanes reduce noise by gliding into the grooves at the lower wing surface that are formed by barb shafts. The fringed trailing edge of the wing has been shown to reduce trailing edge noise. These adaptations to silent flight have been an inspiration for biologists and engineers for the development of devices with reduced noise production. Today several biomimetic applications such as a serrated pantograph or a fringed ventilator are available. Finally, we discuss unresolved questions and possible future directions.


2011 ◽  
Vol 110-116 ◽  
pp. 1047-1053
Author(s):  
Zhi Gang Liu ◽  
Xiang Jun Fang ◽  
Si Yong Liu ◽  
Ping Wang ◽  
Zhao Yin

A highly loaded high-pressure turbine with a supersonic nozzle guide vane and a transonic rotor for a Variable Cycle Engine (VCE) has been investigated. Film cooling strategies were designed for the whole stage, during which the positions, injection orientations and arrangements of cooling holes were confirmed. Three-dimensional steady numerical simulations have been performed in the two operation modes of low and high bypass ratio with different thermodynamic cycle parameters according to the VCE and the coolant injections have been simulated by means of additional source term method. The influences of coolant injections in the fully cooled turbine stage on aerodynamic performance and flow characteristics have been analyzed. The results indicate that, the supersonic nozzle guide vane, over-expansion degree of main flows, fluctuations of static pressure and intensity of corner vortex are lessened or alleviated. In the transonic rotor, expansion and doing work capabilities in the mixed fluid are strengthened. Proper coolants injections are beneficial to the flow characteristics in the blade passage.


Author(s):  
D. Bouchard ◽  
A. Asghar ◽  
J. Hardes ◽  
R. Edwards ◽  
W. D. E. Allan ◽  
...  

This paper addresses the issue of aerodynamic performance of a novel 3D leading edge modification to a reference vane. An analysis of tubercles found in nature and some engineering applications was used to synthesize new leading edge geometry. Three variations of the reference low pressure turbine vane were obtained by changing the characteristic parameters of the tubercles. Shock structure, surface flow visualization and total pressure measurements were made through experiments in a cascade rig, as well as through computational fluid dynamics. The tests were carried out at design zero incidence and off-design ±10-deg and ±5-deg incidences. The performance of the new 3D leading edge geometries was compared against the reference vane. Some leading edge tubercle configurations were effective at decreasing total pressure losses at positive inlet incidence angles. Numerical results supplemented experimental results.


Author(s):  
M. Funes-Gallanzi ◽  
P. J. Bryanston-Cross ◽  
K. S. Chana

The quantitative whole field flow visualization technique of PIV has over the last few years been successfully demonstrated for transonic flow applications. A series of such measurements has been made at DRA Pyestock. Several of the development stages critical to a full engine application of the work have now been achieved using the Isentropic Light Piston Cascade (ILPC) test facility operating with high inlet turbulence levels: • A method of seeding the flow with 0.5μm diameter styrene particles has provided an even coverage of the flow field. • A method of projecting a 1 mm thick high power Nd/YAG laser light sheet within the turbine stator cascade. This has enabled a complete instantaneous intra-blade velocity mapping of the flow field to be visualized, by a specially developed diffraction-limited optics arrangement. • Software has been developed to automatically analyze the data. Due to the sparse nature of the data obtained, a spatial approach to the extraction of the velocity vector data was employed. • Finally, a comparison of the experimental results with those obtained from a three-dimensional viscous flow program of Dawes; using the Baldwin-Lomax model for eddy viscosity and assuming fully turbulent flow. The measurements provide an instantaneous quantitative whole field visualization of a high-speed unsteady region of flow in a highly three-dimensional nozzle guide vane; which has been successfully compared with a full viscous calculation. This work represents the first such measurements to be made in a full-size transonic annular cascade at engine representative conditions.


Author(s):  
Franz Puetz ◽  
Johannes Kneer ◽  
Achmed Schulz ◽  
Hans-Joerg Bauer

An increased demand for lower emission of stationary gas turbines as well as civil aircraft engines has led to new, low emission combustor designs with less liner cooling and a flattened temperature profile at the outlet. As a consequence, the heat load on the endwall of the first nozzle guide vane is increased. The secondary flow field dominates the endwall heat transfer, which also contributes to aerodynamic losses. A promising approach to reduce these losses is non-axisymmetric endwall contouring. The effects of non-axisymmetric endwall contouring on heat transfer and film cooling are yet to be investigated. Therefore, a new cascade test rig has been set up in order to investigate endwall heat transfer and film cooling on both a flat and a non-axisymmetric contoured endwall. Aerodynamic measurements that have been made prior to the upcoming heat transfer investigation are shown. Periodicity and detailed vane Mach number distributions ranging from 0 to 50% span together with the static pressure distribution on the endwall give detailed information about the aerodynamic behavior and influence of the endwall contouring. The aerodynamic study is backed by an oil paint study, which reveals qualitative information on the effect of the contouring on the endwall flow field. Results show that the contouring has a pronounced effect on vane and endwall pressure distribution and on the endwall flow field. The local increase and decrease of velocity and the reduced blade loading towards the endwall is the expected behavior of the 3d contouring. So are the results of the oil paint visualization, which show a strong change of flow field in the leading edge region as well as that the contouring delays the horse shoe vortex hitting the suction side.


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