Oil Pumping in High Speed and High Loaded Ball Bearings

2004 ◽  
Author(s):  
Michael Flouros
Keyword(s):  
High Speed ◽  
Ball Bearing ◽  
Research Programme ◽  
Aircraft Engine ◽  
Ball Bearings ◽  
European Research ◽  
Rolling Bearings ◽  
Engine Design ◽  
Oil Flow ◽  
Total Oil

Trends in aircraft engine design cause increased mechanical stress requirements for rolling bearings. Consequently high amounts of heat are rejected which results in high oil scavenge temperatures. The direction of oil flow in the bearing can considerably affect the heat transported by the oil. An RB199 turbofan bearing and its associated chamber were modified to carry out the survey. The test bearing was a 124mm PCD ball bearing. The bearing has a split inner-ring employing under-race lubrication by two individual jets. The total oil flow could be devided to any ratio through the jets. This had an impact on the oil scavenge temperatures and the scavenge flows on both sides of the bearing. Significant reduction in the ‘heat to oil’ was achieved when oil was fed at certain proportions (ratio). This work is part of the European Research programme Brite Euram ATOS (Advanced Transmission and Oil Systems).

Reduction of Power Losses in Bearing Chambers Using Porous Screens Surrounding a Ball Bearing

2005 ◽  
Vol 128 (1) ◽  
pp. 178-182 ◽  
Author(s):  
Michael Flouros
Keyword(s):  
High Speed ◽  
Ball Bearing ◽  
Research Programme ◽  
Aircraft Engine ◽  
Chamber Pressure ◽  
Power Losses ◽  
Torque Measurements ◽  
Engine Design ◽  
Oil Flow ◽  
The Impact

Trends in aircraft engine design have caused an increase in mechanical stress requirements for rolling bearings. Consequently, a high amount of heat is rejected, which results in high oil scavenge temperatures. An RB199 turbofan bearing and its associated chamber were modified to carry out a survey aiming to reduce power losses in bearing chambers. The test bearing was a 124 mm PCD ball bearing with a split inner ring employing under-race lubrication by two individual jets. The survey was carried out in two parts. In the first part, the investigations were focused on the impact on the power losses in the bearing chamber of the operating parameters, such as oil flow, oil temperature, sealing air flow, bearing chamber pressure, and shaft speed. In the second part, the investigations focused on the reduction of the dwell time of the air and oil mixture in the bearing compartment and its impact on the power losses. In this part, porous screens were introduced around the bearing. These screens would aid the oil to flow out of the compartment and reduce droplet-droplet interactions as well as droplet-bearing chamber wall interactions. The performance of the screens was evaluated by torque measurements. A high-speed camera was used to visualize the flow in the chamber. Considerable reduction in power loss was achieved. This work is part of the European Research programme GROWTH ATOS (Advanced Transmission and Oil Systems).

Temperature Rise Prediction of Oil-Air Lubricated Angular Contact Ball Bearings Using Artificial Neural Network

2019 ◽  
Vol 12 (3) ◽  
pp. 248-261
Author(s):  
Baomin Wang ◽  
Xiao Chang
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Temperature Rise ◽  
High Speed ◽  
Ball Bearing ◽  
Influence Factors ◽  
Ball Bearings ◽  
Ann Model ◽  
Angular Contact Ball Bearing ◽  
Artificial Neural

Background: Angular contact ball bearing is an important component of many high-speed rotating mechanical systems. Oil-air lubrication makes it possible for angular contact ball bearing to operate at high speed. So the lubrication state of angular contact ball bearing directly affects the performance of the mechanical systems. However, as bearing rotation speed increases, the temperature rise is still the dominant limiting factor for improving the performance and service life of angular contact ball bearings. Therefore, it is very necessary to predict the temperature rise of angular contact ball bearings lubricated with oil-air. Objective: The purpose of this study is to provide an overview of temperature calculation of bearing from many studies and patents, and propose a new prediction method for temperature rise of angular contact ball bearing. Methods: Based on the artificial neural network and genetic algorithm, a new prediction methodology for bearings temperature rise was proposed which capitalizes on the notion that the temperature rise of oil-air lubricated angular contact ball bearing is generally coupling. The influence factors of temperature rise in high-speed angular contact ball bearings were analyzed through grey relational analysis, and the key influence factors are determined. Combined with Genetic Algorithm (GA), the Artificial Neural Network (ANN) model based on these key influence factors was built up, two groups of experimental data were used to train and validate the ANN model. Results: Compared with the ANN model, the ANN-GA model has shorter training time, higher accuracy and better stability, the output of ANN-GA model shows a good agreement with the experimental data, above 92% of bearing temperature rise under varying conditions can be predicted using the ANNGA model. Conclusion: A new method was proposed to predict the temperature rise of oil-air lubricated angular contact ball bearings based on the artificial neural network and genetic algorithm. The results show that the prediction model has good accuracy, stability and robustness.

Prediction of Ball Motion in High-Speed Thrust-Loaded Ball Bearings

1976 ◽  
Vol 98 (3) ◽  
pp. 463-469 ◽  
Author(s):  
C. R. Gentle ◽  
R. J. Boness
Keyword(s):  
Computer Program ◽  
High Speed ◽  
Ball Bearing ◽  
Viscoelastic Behavior ◽  
Specific Situation ◽  
Fluid Models ◽  
Ball Bearings ◽  
Theoretical Predictions ◽  
Ball Motion

This paper describes the development of a computer program used to analyze completely the motion of a ball in a high-speed, thrust-loaded ball bearing. Particular emphasis is paid to the role of the lubricant in governing the forces and moments acting on each ball. Expressions for these forces due to the rolling and sliding of the ball are derived in the light of the latest fluid models, and estimates are also made of the cage forces applicable in this specific situation. It is found that only when lubricant viscoelastic behavior is considered do the theoretical predictions agree with existing experimental evidence.

A Simulation Study on the Effects of Race Surface Waviness on Cage Dynamics in High-Speed Ball Bearings

2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Linkai Niu
Keyword(s):  
Wear Rate ◽  
Dynamic Model ◽  
High Speed ◽  
Wave Amplitude ◽  
Ball Bearing ◽  
Ball Bearings ◽  
Cage Effect ◽  
Surface Waviness ◽  
Slip Ratio ◽  
Wear Rates

The effects of the race surface waviness on the cage dynamics, including cage slip ratios, cage instabilities, and time-averaged cage wear rates, in high-speed ball bearings are investigated. A dynamic model of high-speed ball bearings considering the cage effect and the race surface waviness is proposed. Based on the proposed dynamic model, the effects of the maximum wave amplitude (MWA) and the wave order (WO) of race surface waviness on cage slip ratio, cage instability, and time-averaged cage wear rate are investigated. The results show that the race surface waviness has a great effect on the cage dynamics. The waviness would increase the random impacts between balls and cage pockets and thus cause more instable motion of the cage. Although the ball skidding and the cage slip ratio decrease with the increase of MWA, the cage instability and the cage wear rate become severe when MWA increases. In addition, the effect of WO on cage dynamics is nonlinear. The current investigation could provide a theoretical tool for an in-depth understanding of the dynamics in a high-speed ball bearing.

scholarly journals Study on Simplified Model and Numerical Solution of High-Speed Angular Contact Ball Bearing

2020 ◽  
Vol 2020 ◽  
pp. 1-17
Author(s):  
Guang Zeng ◽  
Chunjiang Zhao ◽  
Xiaokai Yu ◽  
Biao Sun ◽  
Zhigang Xiao ◽  
...  
Keyword(s):  
High Speed ◽  
Artificial Bee Colony Algorithm ◽  
Artificial Bee Colony ◽  
Ball Bearing ◽  
Calculation Model ◽  
Ball Bearings ◽  
Initial Value ◽  
Angular Contact Ball Bearing ◽  
Bee Colony ◽  
Simplified Calculation

For the calculation model of high-speed angular contact bearing has many variables, the large root difference exists, and the Newton iterative method solving the convergence depends on the initial value problems; thus, the simplified calculation model is proposed and the algorithm is improved. Firstly, based on the nonlinear equations of variables recurrence method of the high-speed angular contact ball bearing calculation model, it is proved that the ultimate fundamental variables of calculation model are the actual inner and outer contact angles, the axial and radial deformations. According to this reason, the nonlinear equations are deformed and deduced, and the number of equations is reduced from 4Z + 2 to 2Z + 2 (Z represents the number of rolling bodies); a simplified calculation model is formed. Secondly, according to the small dependence of the artificial bee colony algorithm on the initial value, an improved artificial bee colony algorithm is proposed for the large root difference characteristics of high-speed ball bearings. The validity of the improved algorithm is verified by standard test function. The algorithm is used to solve the high-speed angular contact ball bearing calculation model. Finally, the deformations of high-speed angular contact ball bearings are compared and verified by experiments, and the results of improved algorithm show good agreement with the experiments results.

Hysteretic Resonances and Intermittency Chaos in Ball Bearings

2018 ◽  
Author(s):  
Zhiyong Zhang ◽  
Xiaoting Rui ◽  
Yushu Chen ◽  
Wenkai Dong ◽  
Lei Li
Keyword(s):  
Ball Bearing ◽  
Harmonic Balance Method ◽  
Rolling Bearing ◽  
Hertzian Contact ◽  
Ball Bearings ◽  
Rolling Bearings ◽  
Rotor Systems ◽  
Revolute Joints ◽  
Rolling Elements ◽  
Varying Compliance

Ball bearings are essential parts of mechanical systems to support the rotors or constitute the revolute joints. The time-varying compliance (VC), bearing clearance and the Hertzian contact between the rolling elements and raceways are three fundamental nonlinear factors in a ball bearing, hence the ball bearing can be considered as a nonlinear system. The hysteresis and jumps induced by the nonlinearities of rolling bearings are typical phenomena of nonlinear vibrations in the rolling bearing-rotor systems. And the corresponding hysteretic impacts have direct effects on the cleavage derivative and fatigue life of the system components. Therefore, the behaviors of hysteresis and jumps are given full attentions and continued studies in the theoretical and engineering fields. Besides, many researchers have done a lot of calculations to depict the various characteristics of bifurcations and chaos in the rolling bearings and their rotor systems, but few researches have been addressed on the inherent mechanism of the typical intermittency vibrations in rolling bearings. With the aid of the HB-AFT (the harmonic balance method and the alternating frequency/time domain technique) method and Floquet theory, this paper will investigate deeply the resonant hysteresis and intermittency chaos in ball bearings.

Micro-Sliding in High-Speed Aircraft Engine Ball Bearings

2010 ◽  
Vol 53 (3) ◽  
pp. 369-375 ◽  
Author(s):  
Peter Gloeckner ◽  
Franz-Josef Ebert
Keyword(s):  
High Speed ◽  
Aircraft Engine ◽  
Ball Bearings

Oil Film Thickness Measurements on Surfaces Close to an Aero-Engine Ball Bearing Using Optical Techniques

2017 ◽  
Author(s):  
Jee Loong Hee ◽  
R. Santhosh ◽  
Kathy Simmons ◽  
Graham Johnson ◽  
David Hann ◽  
...  
Keyword(s):  
Film Thickness ◽  
Flow Rate ◽  
High Speed ◽  
Ball Bearing ◽  
Film Surface ◽  
Outer Periphery ◽  
Aero Engine ◽  
Oil Flow ◽  
Current Region ◽  
Counter Current

In a civil aero-engine transmission system a number of bearings are used for shaft location and load support. A bespoke experimental test facility in the University of Nottingham’s Gas Turbine and Transmissions Research Centre (G2TRC) was created to investigate oil shedding from a location bearing. An engine representative ball bearing was installed in the rig and under-race lubrication was supplied via under-race feed to three locations under the inner race and cage. The oil was supplied in an engine representative manner but the delivery system was modified to provide circumferentially even flow. An electromagnetic load system was designed and implemented to allow engine representative axial loads between 5 and 35 kN to be applied to the bearing. In this phase of testing the rig was operated at shaft speeds between 1,000 rpm and 7,000 rpm for a range of oil flow rates and low and high load conditions. The rig was designed with good visual access and high speed imaging was used to investigate film formation and movement on surfaces close to the bearing. This paper presents images and qualitative observations of thin film formed on the static surfaces forming the outer-periphery of the bearing compartment as well as the gap between orbiting cage and static outer race. Quantitative film thickness was obtained at two circumferential locations (90° and 270° from top dead centre) and three axial locations, through sophisticated analysis of the high speed images. The effect on film thickness of the varied parameters rotational speed, axial load and oil feed input flow rate are presented in this paper. It was observed that for all axial planes of measurement in both co-current and counter-current regions film thickness decreases with increase in shaft rotational speed. At 5,000 and 7,000 rpm film thicknesses are around 0.75 mm – 1 mm and are similar at 90° and 270°; at 3,000 rpm films tend to be somewhat thicker at around 1.5 mm – 2 mm and are thicker in the counter current region, particularly closer to the bearing. It is suggested that at higher shaft speeds interfacial shear dominates whereas at lower speed the effect of gravity in slowing the film in the counter-current region causes a measureable difference. It was further observed that increasing the input oil flow rate from 5.2 litres per minute to 7.3 litres per minute did not produce significant effect on film thickness. However, the increase of axial bearing load from 10 kN to 30 kN yielded thicker films at the location above the cage. In all cases there was waviness on the film surface at the bearing outer periphery; imaging was not sufficient to see if the film surface close to the bearing is wavy.

Cage Instabilities in High-Speed Ball Bearings

2013 ◽  
Vol 278-280 ◽  
pp. 3-6 ◽  
Author(s):  
Zhen Huan Ye ◽  
Li Qin Wang
Keyword(s):  
Dynamic Model ◽  
Axial Load ◽  
High Speed ◽  
Ball Bearing ◽  
Rotation Speed ◽  
Ball Bearings ◽  
Radial Load ◽  
Mass Center ◽  
Clearance Ratio ◽  
Force Relationship

The dynamic model of the cage in high-speed ball bearing was developed according to the geometry and force relationship between bearing elements. Based on this dynamic model, cage instability was researched through mass center whirl. The effect of clearance ratio, load and bearing rotation speed on cage instability were studied by taking type 7004 angular ball bearing as an example. The results shown that the increase of clearance ratio and radial load makes cage stability lowered, and the cage stability could be enhanced by increasing the axial load and bearing rotation speed.

Numerical investigation of the oil–air distribution inside ball bearings with under-race lubrication

2021 ◽  
pp. 135065012110105
Author(s):  
Le Jiang ◽  
Yaguo Lyu ◽  
Wenjun Gao ◽  
Pengfei Zhu ◽  
Zhenxia Liu
Keyword(s):  
High Speed ◽  
Ball Bearing ◽  
Volume Fraction ◽  
Volume Flow Rate ◽  
Ball Bearings ◽  
Outer Race ◽  
Rotating Speed ◽  
Oil Distribution ◽  
Hole Configuration ◽  
Inner Race

Oil distribution inside the under-race lubricated bearing is crucial for lubrication and cooling of high-speed ball bearings. An under-race lubricated ball bearing is modeled to numerically investigate the effects of operating parameters and feed hole configuration on the distribution behavior of lubricant oil. The results of the numerical simulation indicate that the average oil volume fraction changes with a convex trend as the outer race rotating speed increases, while it changes monotonically with the inner race rotating speed, oil volume flow rate, and oil temperature. The extent of oil spreading on the outer race, cage, ball, and inner race decreases successively. Optimizing the feed hole configuration according to the average oil volume fraction is helpful to achieve precise lubrication of the under-race lubricated ball bearing.

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