Numerical Study of an Inlet Particle Separator

Author(s):  
A. Ghenaiet ◽  
S. C. Tan

Helicopters operating in a desert region are often subjected to the environmental effects of sand ingestion that can erode gas turbine engines and block the cooling passages. Traditional method of removing sand particles include barrier filters that employed vortex tube and impact filter designs, and inertial particle separator (IPS). Barrier filters are normally quite heavy and require constant servicing or replacement. IPS relies on contoured surfaces to direct particulates to a scavenge area through the actions of the viscous forces and bounce characteristics of the sand particles. The geometrical design of an IPS plays an important role in determining the sand separation efficiency. This paper presents a numerical study of the RTM322 IPS, which includes the effects of changing the hub, splitter and scavenge duct geometries on the sand separation efficiency. The flow field calculation in the IPS was performed with the commercial CFD software package called TASCflow. The particle trajectories were computed using an in-house developed trajectory code, which was based on the lagrangian method. The effects of flow turbulence on the trajectory were simulated using the eddy lifetime concept. Several design geometrical modifications were investigated such as the shape of the hub and splitter and their relative locations. Particle trajectories and separation efficiency were performed for a range of sand particle sizes, inlet mass flow rates and scavenge ratios.

Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1233
Author(s):  
Umair Jamil Ur Rahman ◽  
Artur Krzysztof Pozarlik ◽  
Thomas Tourneur ◽  
Axel de Broqueville ◽  
Juray De Wilde ◽  
...  

In this paper, an intensified spray-drying process in a novel Radial Multizone Dryer (RMD) is analyzed by means of CFD. A three-dimensional Eulerian–Lagrangian multiphase model is applied to investigate the effect of solids outlet location, relative hot/cold airflow ratio, and droplet size on heat and mass transfer characteristics, G-acceleration, residence time, and separation efficiency of the product. The results indicate that the temperature pattern in the dryer is dependent on the solids outlet location. A stable, symmetric spray behavior with maximum evaporation in the hot zone is observed when the solids outlet is placed at the periphery of the vortex chamber. The maximum product separation efficiency (85 wt %) is obtained by applying high G-acceleration (at relative hot/cold ratio of 0.75) and narrow droplet size distribution (45–70 µm). The separation of different sized particles with distinct drying times is also observed. Smaller particles (<32 µm) leave the reactor via the gas outlet, while the majority of big particles leave it via the solids outlet, thus depicting in situ particle separation. The results revealed the feasibility and benefits of a multizone drying operation and that the RMD can be an attractive solution for spray drying technology.


Author(s):  
Ehsan Dehdarinejad ◽  
Morteza Bayareh ◽  
Mahmud Ashrafizaadeh

Abstract The transfer of particles in laminar and turbulent flows has many applications in combustion systems, biological, environmental, nanotechnology. In the present study, a Combined Baffles Quick-Separation Device (CBQSD) is simulated numerically using the Eulerian-Lagrangian method and different turbulence models of RNG k-ε, k-ω, and RSM for 1–140 μm particles. A two-way coupling technique is employed to solve the particles’ flow. The effect of inlet flow velocity, the diameter of the splitter plane, and solid particles’ flow rate on the separation efficiency of the device is examined. The results demonstrate that the RSM turbulence model provides more appropriate results compared to RNG k-ε and k-ω models. Four thousand two hundred particles with the size distribution of 1–140 µm enter the device and 3820 particles are trapped and 380 particles leave the device. The efficiency for particles with a diameter greater than 28 µm is 100%. The complete separation of 22–28 μm particles occurs for flow rates of 10–23.5 g/s, respectively. The results reveal that the separation efficiency increases by increasing the inlet velocity, the device diameter, and the diameter of the particles.


2018 ◽  
Vol 22 (11) ◽  
pp. 4272-4281 ◽  
Author(s):  
Ik-Tae Im ◽  
Gyu Dong Gwak ◽  
Se Min Kim ◽  
Young Ki Park

Author(s):  
Ahmed Mohamed Nossair ◽  
Peter Rodgers ◽  
Afshin Goharzadeh

The understanding of sand particle transport by fluids in pipelines is of importance for the drilling of horizontal and inclined hydrocarbon production wells, topside process facilities, infield pipelines, and trunk lines. Previous studies on hydraulic conveying of sand particles in pipelines have made significant contributions to the understanding of multiphase flow patterns, pressure drop and particle transport rate in horizontal pipelines. However, due to the complexity of the flow structure resulting from liquid-sand interactions, the mechanisms responsible for bed-load transport flow for hydraulic conveying of sand particles have not been extensively studied in inclined pipelines. This paper presents an experimental investigation of hydraulic conveying of sand particles resulting from a stationary flat bed in both horizontal and +3.6 degree upward inclined pipelines. The characteristics of sand transportation by saltation from an initial sand bed are experimentally visualized using a transparent Plexiglas pipeline and high-speed digital photography. The dune formation process is assessed as a function of pipeline orientation. Based on the visualized dune morphology, pipeline inclination is found to have a significant influence on hydraulic conveying of sand dune dynamics (i.e., dune velocity), as well as sand dune geometry (i.e., dune pitch and characteristic dune angles).


Author(s):  
Xianchao Liang ◽  
Limin He ◽  
Xiaoming Luo ◽  
Qingping Li ◽  
Yuanpeng You ◽  
...  

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Adel Ghenaiet

Aero-engines operating in dusty environments are subject to ingestion of erodent particles leading to erosion damage of blades and a permanent drop in performance. This work concerns the study of particle dynamics and erosion of the front compression stage of a commercial turbofan. Particle trajectories simulations used a stochastic Lagrangian tracking code that solves the equations of motion separately from the airflow in a stepwise manner, while the tracking of particles in different cells is based on the finite element method. As the locations of impacts and rates of erosion were predicted, the subsequent geometry deteriorations were assessed. The number of particles, sizes, and initial positions were specified conformed to sand particle distribution (MIL-E5007E, 0-1000 micrometers) and concentrations 50–700 mg/m3. The results show that the IGV blade is mainly eroded over the leading edge and near hub and shroud; also the rotor blade has a noticeable erosion of the leading and trailing edges and a rounding of the blade tip corners, whereas in the diffuser, erosion is shown to spread over the blade surfaces in addition to the leading edge and trailing edge.


Author(s):  
A. Rasteh ◽  
A. Farokhipour ◽  
M. A. Rasoulian ◽  
Z. Mansoori ◽  
M. Saffar-Avval ◽  
...  

Abstract Fracking (fracturing) is of great importance for enhancing oil and gas production from low permeability reservoirs. Since in fracking fluid, suspension of sand particles are used, the erosion failure of fracturing equipment has become an increasing concern. Accordingly, investigation of erosion of commonly used fittings such as ball seats in order to decrease its adverse consequences has attracted considerable attentions. Although the erosion wear of gas-solid flows in the pipe sudden expansion was investigated in the literature, the effect of particle size, ball seat shape and the contraction configurations on the erosion-induced wear is not fully understood. This study is aimed to explore the most erosion-resistant configuration of a ball seat under various operational conditions. A CFD model is used and a wide range of geometries are investigated. The studied configurations are categorized in three main groups including single cone, double cone and curved cone. In each category, different cone angles and curve styles are considered. The results showed that, among the single cone ball seats, the cone angle of 15° is the most erosion-resistant configuration. It was also shown that the third-order curve style cone has the best erosion performance.


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