Turbine Clashing Transient Analysis: Impact of Rotor Disk Stage Onto Static Vane Stage After Shaft Rupture

Author(s):  
Carlo Frola ◽  
Antonino Vassallo ◽  
Marco Degiovanni ◽  
Massimiliano Mattone

Turbine shaft rupture is one of the most critical failures of aircraft engines. When rupture happens turbine work is no more equilibrated by compressor. By consequence the turbine rotor increases its angular velocity and moves axially downstream, leading to an impact between rotor and static parts. This impact may be used to limit angular velocity below the maximum admitted burst speed. On the other hand, the impact phenomena must be controlled in order to avoid that turbine components break into many damaging uncontrolled fragments. In this paper a complete transient analysis has been developed to evaluate the motion laws during these clashing phenomena. The impact dissipation coefficient, used into the motion laws, has been estimated by a non linear finite element analysis. An example of application of this methodology is also reported.

Author(s):  
Sergio Amaral ◽  
Tom Verstraete ◽  
Rene´ Van den Braembussche ◽  
Tony Arts

This first paper describes the Conjugate Heat Transfer (CHT) method and its application to the performance and lifetime prediction of a high pressure turbine blade operating at a very high inlet temperature. It is the analysis tool for the aerothermal optimization described in a second paper. The CHT method uses three separate solvers: a Navier-Stokes (NS) solver to predict the non-adiabatic external flow and heat flux, a Finite Element Analysis (FEA) to compute the heat conduction and stress within the solid, and a 1D aero-thermal model based on friction and heat transfer correlations for smooth and rib-roughened cooling channels. Special attention is given to the boundary conditions linking these solvers and to the stability of the complete CHT calculation procedure. The Larson-Miller parameter model is used to determine the creep-to-rupture failure lifetime of the blade. This model requires both the temperature and thermal stress inside the blade, calculated by the CHT and FEA. The CHT method is validated on two test cases: a gas turbine rotor blade without cooling and one with 5 cooling channels evenly distributed along the camber line. The metal temperature and thermal stress distribution in both blades are presented and the impact of the cooling channel geometry on lifetime is discussed.


Author(s):  
Surendran PN ◽  
Satheesh Kumar KRP

The primary thought of this review is to assess the impact absorbance, strength and durability properties using non-linear finite element simulations of analytical model of crash barriers. Before manufacturing and erection of crash barriers on site are generally simulated for impact performance using finite element analysis various parameters are checked such as 1) Crash performance 2) Vehicle trajectory after collision 3) Safety of the vehicular occupant.


Author(s):  
Todd C. Werner ◽  
Daniel H. Suchora

Abstract This paper analyzes the problem of a weight with a specified initial velocity impacting the end of an aluminum cantilever beam. The impact is severe enough to cause significant plastic bending strains in the beam. The impact is modeled using the Algor Event Simulation Non-linear Finite Element Analysis software using 21 node brick elements and a Von-Mises material model with isotropic hardening. Raleigh damping is included in the simulation. The computer generated strain vs. time results are compared to traces obtained from a strain gage instrumented beam subjected to the impact modeled by the software. The comparison of the non-linear FEA computer results and the experimental data shows good correlation.


2015 ◽  
Vol 12 (19) ◽  
pp. 5871-5883 ◽  
Author(s):  
L. A. Melbourne ◽  
J. Griffin ◽  
D. N. Schmidt ◽  
E. J. Rayfield

Abstract. Coralline algae are important habitat formers found on all rocky shores. While the impact of future ocean acidification on the physiological performance of the species has been well studied, little research has focused on potential changes in structural integrity in response to climate change. A previous study using 2-D Finite Element Analysis (FEA) suggested increased vulnerability to fracture (by wave action or boring) in algae grown under high CO2 conditions. To assess how realistically 2-D simplified models represent structural performance, a series of increasingly biologically accurate 3-D FE models that represent different aspects of coralline algal growth were developed. Simplified geometric 3-D models of the genus Lithothamnion were compared to models created from computed tomography (CT) scan data of the same genus. The biologically accurate model and the simplified geometric model representing individual cells had similar average stresses and stress distributions, emphasising the importance of the cell walls in dissipating the stress throughout the structure. In contrast models without the accurate representation of the cell geometry resulted in larger stress and strain results. Our more complex 3-D model reiterated the potential of climate change to diminish the structural integrity of the organism. This suggests that under future environmental conditions the weakening of the coralline algal skeleton along with increased external pressures (wave and bioerosion) may negatively influence the ability for coralline algae to maintain a habitat able to sustain high levels of biodiversity.


2019 ◽  
Vol 11 (02) ◽  
pp. 1950019 ◽  
Author(s):  
Lin Gan ◽  
He Zhang ◽  
Cheng Zhou ◽  
Lin Liu

Rotating scanning motor is the important component of synchronous scanning laser fuze. High emission overload environment in the conventional ammunition has a serious impact on the reliability of the motor. Based on the theory that the buffer pad can attenuate the impact stress wave, a new motor buffering Isolation Method is proposed. The dynamical model of the new buffering isolation structure is established by ANSYS infinite element analysis software to do the nonlinear impact dynamics simulation of rotating scanning motor. The effectiveness of Buffering Isolation using different materials is comparatively analyzed. Finally, the Macht hammer impact experiment is done, the results show that in the experience of the 70,000[Formula: see text]g impact acceleration, the new buffering Isolation method can reduce the impact load about 15 times, which can effectively alleviate the plastic deformation of rotational scanning motor and improve the reliability of synchronization scanning system. A new method and theoretical basis of anti-high overload research for Laser Fuze is presented.


2021 ◽  
Vol 13 (7) ◽  
pp. 168781402110346
Author(s):  
Yunyue Zhang ◽  
Zhiyi Sun ◽  
Qianlai Sun ◽  
Yin Wang ◽  
Xiaosong Li ◽  
...  

Due to the fact that intelligent algorithms such as Particle Swarm Optimization (PSO) and Differential Evolution (DE) are susceptible to local optima and the efficiency of solving an optimal solution is low when solving the optimal trajectory, this paper uses the Sequential Quadratic Programming (SQP) algorithm for the optimal trajectory planning of a hydraulic robotic excavator. To achieve high efficiency and stationarity during the operation of the hydraulic robotic excavator, the trade-off between the time and jerk is considered. Cubic splines were used to interpolate in joint space, and the optimal time-jerk trajectory was obtained using the SQP with joint angular velocity, angular acceleration, and jerk as constraints. The optimal angle curves of each joint were obtained, and the optimal time-jerk trajectory planning of the excavator was realized. Experimental results show that the SQP method under the same weight is more efficient in solving the optimal solution and the optimal excavating trajectory is smoother, and each joint can reach the target point with smaller angular velocity, and acceleration change, which avoids the impact of each joint during operation and conserves working time. Finally, the excavator autonomous operation becomes more stable and efficient.


2012 ◽  
Vol 2012 ◽  
pp. 1-7 ◽  
Author(s):  
B. Saraswathy ◽  
R. Ramesh Kumar ◽  
Lalu Mangal

Analytical formulation for the evaluation of frequency of CFRP sandwich beam with debond, following the split beam theory, generally underestimates the stiffness, as the contact between the honeycomb core and the skin during vibration is not considered in the region of debond. The validation of the present analytical solution for multiple-debond size is established through 3D finite element analysis, wherein geometry of honeycomb core is modeled as it is, with contact element introduced in the debond region. Nonlinear transient analysis is followed by fast Fourier transform analysis to obtain the frequency response functions. Frequencies are obtained for two types of model having single debond and double debond, at different spacing between them, with debond size up to 40% of beam length. The analytical solution is validated for a debond length of 15% of the beam length, and with the presence of two debonds of same size, the reduction in frequency with respect to that of an intact beam is the same as that of a single-debond case, when the debonds are well separated by three times the size of debond. It is also observed that a single long debond can result in significant reduction in the frequencies of the beam than multiple debond of comparable length.


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