Comparison of Discharge Coefficient Measurements and Correlations for Several Orifice Designs With Cross-Flow and Rotation Around Several Axes

2008 ◽  
Author(s):  
M. Hu¨ning
Keyword(s):  
Gas Turbines ◽  
Computer Network ◽  
Cross Flow ◽  
Angular Speed ◽  
Jet Engines ◽  
Component Design ◽  
Engine Design ◽  
Contour Plots ◽  
Secondary Air ◽  
Temperature Levels

Gas turbines and jet engines consist of a network of connected cavities beside the main gas path, called secondary air system. These cavities, which are often surrounded by stationary and high angular speed rotating walls are exposed to varying pressure and temperature levels of air or oil contaminated air and are connected to each other by orifices or restrictors. It is vital to control the secondary flow, to enable a reliable and efficient engine design, which meets component durability with a minimum of parasitic air consumption. It is essential to understand the flow physics as well as network inter-dependency in order to minimise the flow consumption and yet, meeting engine operating requirements, as well as practical parts component design or manufacturing needs. In this connexion computer network codes containing model conceptions, which can accurately predict orifice flows, are essential. In an effort to provide usable further insight into flows across restrictors such as orifices this publication compares test results, CFD calculations and orifice loss calculation models from the open literature with the aid of transformation laws and contour plots. The influence of different geometric features is incorporated into a model for the calculation of discharge coefficients.

Comparison of Discharge Coefficient Measurements and Correlations for Orifices With Cross-Flow and Rotation

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Marcus Hüning
Keyword(s):  
Gas Turbines ◽  
Discharge Coefficient ◽  
Computer Network ◽  
Cross Flow ◽  
Angular Speed ◽  
Component Design ◽  
Contour Plots ◽  
Secondary Air ◽  
Temperature Levels ◽  
Asme Paper

Gas turbines and jet engines consist of a network of connected cavities beside the main gas path called the secondary air system. These cavities, which are often surrounded by stationary and high angular speed rotating walls are exposed to varying pressure and temperature levels of air or oil contaminated air and are connected to each other by orifices or restrictors. It is vital to control the secondary flow to enable a reliable and efficient engine design, which meets component durability with a minimum of parasitic air consumption. It is essential to understand the flow physics as well as network interdependency in order to minimize the flow consumption and yet meeting engine operating requirements, as well as practical parts component design or manufacturing needs. In this connection, computer network codes containing model conceptions, which can accurately predict orifice flows, are essential. In an effort to provide usable further insight into flows across restrictors, such as orifices, this publication compares test results and orifice loss calculation models from the open literature with the aid of transformation laws and contour plots. The influence of different geometric features is incorporated into a model for the calculation of discharge coefficients. This publication is an extract of the underlying widespread and more detailed ASME paper (Huening, 2008, “Comparison of Discharge Coefficient Measurements and Correlations for Several Orifice Designs With Cross-Flow and Rotation Around Several Axes,” ASME Paper No. GT2008-50976). Minor errors, noticed during adapting, are corrected.

Experimental Study on Pressure Losses in Circular Orifices With Inlet Cross Flow

2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Daniel Feseker ◽  
Mats Kinell ◽  
Matthias Neef
Keyword(s):  
Experimental Study ◽  
Film Cooling ◽  
Gas Turbines ◽  
Discharge Coefficient ◽  
Pressure Ratio ◽  
Cross Flow ◽  
Pressure Losses ◽  
Wide Range ◽  
Cooling Hole ◽  
Secondary Air

The ability to understand and predict the pressure losses of orifices is important in order to improve the air flow within the secondary air system. This experimental study investigates the behavior of the discharge coefficient for circular orifices with inlet cross flow which is a common flow case in gas turbines. Examples of this are at the inlet of a film cooling hole or the feeding of air to a blade through an orifice in a rotor disk. Measurements were conducted for a total number of 38 orifices, covering a wide range of length-to-diameter ratios, including short and long orifices with varying inlet geometries. Up to five different chamfer-to-diameter and radius-to-diameter ratios were tested per orifice length. Furthermore, the static pressure ratio across the orifice was varied between 1.05 and 1.6 for all examined orifices. The results of this comprehensive investigation demonstrate the beneficial influence of rounded inlet geometries and the ability to decrease pressure losses, which is especially true for higher cross flow ratios where the reduction of the pressure loss in comparison to sharp-edged holes can be as high as 54%. With some exceptions, the chamfered orifices show a similar behavior as the rounded ones but with generally lower discharge coefficients. Nevertheless, a chamfered inlet yields lower pressure losses than a sharp-edged inlet. The obtained experimental data were used to develop two correlations for the discharge coefficient as a function of geometrical as well as flow properties.

Effect of Air-Curtains on Labyrinth Seal Performance

2016 ◽  
Author(s):  
Aakash C. Rai ◽  
Deoras Prabhudharwadkar ◽  
Sunil Murthy ◽  
Andrew Giametta ◽  
David Johns
Keyword(s):  
Gas Turbines ◽  
Cross Flow ◽  
Labyrinth Seal ◽  
Labyrinth Seals ◽  
Air Curtain ◽  
Baseline Design ◽  
Leakage Flows ◽  
Seal Design ◽  
Parametric Studies ◽  
Secondary Air

Labyrinth seals are used in many key sealing locations in gas turbines to control various leakage flows, e.g., to control the secondary air-flow from the compressor (bypassing the combustor), the turbine inter-stage leakages and blade tip leakages. This study was performed to assess the improvement in the performance of a labyrinth seal by using an air-curtain (cross-flow jet(s)) from the stator. Detailed parametric studies were performed to study the effect of the air-curtain jet pressure, location, and the number of jets on the seal performance with respect to the leakage flow. The analysis was done using 2-dimensional axisymmetric CFD simulations. It was found that in the case of a labyrinth seal with a flat stator (without a honeycomb attached to the stator) the air-curtain design can reduce the seal leakage by about 30% over the baseline seal design without air-curtains. This reduction happened because the air-curtain jet deflected the main seal jet away from the seal clearance. A similar conclusion was also obtained in case of a labyrinth seal with a honeycombed stator. Furthermore, our parametric studies with different air-curtain designs parameters implemented over a honeycombed labyrinth seal showed that the air-curtain jet pressure, location, and the number of jets were crucial factors governing the seal leakage. Amongst the air-curtain designs studied, it was found that implementing three air-curtains in the 1st pocket gave the maximum leakage reduction (by about 50%) over the baseline design.

Experimental Study on Pressure Losses in Circular Orifices With Inlet Cross Flow

2017 ◽  
Author(s):  
Daniel Feseker ◽  
Mats Kinell ◽  
Matthias Neef
Keyword(s):  
Experimental Study ◽  
Film Cooling ◽  
Gas Turbines ◽  
Discharge Coefficient ◽  
Pressure Ratio ◽  
Cross Flow ◽  
Pressure Losses ◽  
Wide Range ◽  
Air System ◽  
Secondary Air

The cooling air in the secondary air system of gas turbines is controlled and metered by numerous restrictors, mainly in the shape of orifices. The ability to understand and predict the associated pressure losses are important in order to improve the air flow in the secondary air system. This experimental study investigates the behavior of the discharge coefficient for circular orifices with inlet cross flow which is a common flow case in gas turbines. Examples of this are at the inlet of a film cooling hole or the feeding of air to a blade through an orifice in a rotor disc. Measurements were conducted for a total number of 38 orifices, covering a wide range of length-to-diameter ratios, including short and long orifices with varying inlet geometries. Up to five different chamfer-to-diameter and radius-to-diameter ratios were tested per orifice length. Furthermore, the static pressure ratio across the orifice was varied between 1.05 and 1.6 for all examined orifices. The results of this comprehensive investigation demonstrate the beneficial influence of rounded inlet geometries and the ability to decrease pressure losses, which is especially true for higher cross flow ratios where the reduction of the pressure loss in comparison to sharp edged holes can be as high as 54%. With some exceptions, the chamfered orifices show a similar behavior as the rounded ones but with generally lower discharge coefficients. Nevertheless, a chamfered inlet yields lower pressure losses than a sharp edged inlet. The obtained experimental data was used to develop two correlations for the discharge coefficient as a function of geometrical as well as flow properties.

CFD Prediction of Secondary Airflow Through Holes in Rotating Shafts

2003 ◽  
Author(s):  
Colin Young ◽  
Guy D. Snowsill
Keyword(s):  
Gas Turbines ◽  
Flow Characteristics ◽  
Quantitative Information ◽  
Economic Incentives ◽  
Operating Conditions ◽  
System Component ◽  
Detailed Knowledge ◽  
Internal Cooling ◽  
Component Design ◽  
Secondary Air

Internal cooling of gas turbine engines is achieved by bleeding air off from various compressor stages and delivering it, via a complex network of flow passages, to the desired location. In modern gas turbines the air bled off for such purposes may account for up to 20% of the core airflow and is controlled by static and rotating restrictions such as orifices and seals. As this secondary air makes no direct contribution to engine thrust, there are strong economic incentives for acquiring a detailed knowledge of the flow characteristics of such devices under engine operating conditions, so that secondary air consumption can be minimised. In the present work the behaviour of secondary airflow through radial drillings in concentric shaft assemblies undergoing co- and contra-rotation is investigated using CFD techniques. The results of this work compare well with previously published orifice flow data and provide qualitative and quantitative information on these complex flows to support future air system component design.

AISI No. 670

Alloy Digest ◽  
1966 ◽  
Vol 15 (4) ◽  
Keyword(s):  
High Temperature ◽  
Gas Turbines ◽  
Base Alloy ◽  
Heat Treating ◽  
Jet Engines ◽  
Steel Mills ◽  
Temperature Performance ◽  
Cobalt Base Alloy ◽  
Temperature Levels ◽  
Cobalt Base

Abstract AISI No. 670 is a ductile cobalt-base alloy developed for high temperature service. It has exceptional mechanical properties at temperatures up to 1800 F. It is recommended for highly stressed parts operating at high temperature levels, such as in gas turbines and jet engines. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness, creep, and fatigue. It also includes information on low and high temperature performance, and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Co-47. Producer or source: Alloy steel mills and foundries.

scholarly journals Feasibility of a Helium Closed-Cycle Gas Turbine for UAV Propulsion

2020 ◽  
Vol 11 (1) ◽  
pp. 28
Author(s):  
Emmanuel O. Osigwe ◽  
Arnold Gad-Briggs ◽  
Theoklis Nikolaidis
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Pressure Ratio ◽  
Low Noise ◽  
Closed Cycle ◽  
Propulsion Systems ◽  
Component Design ◽  
Readiness Level ◽  
Aerial Vehicle ◽  
Turbine Design

When selecting a design for an unmanned aerial vehicle, the choice of the propulsion system is vital in terms of mission requirements, sustainability, usability, noise, controllability, reliability and technology readiness level (TRL). This study analyses the various propulsion systems used in unmanned aerial vehicles (UAVs), paying particular focus on the closed-cycle propulsion systems. The study also investigates the feasibility of using helium closed-cycle gas turbines for UAV propulsion, highlighting the merits and demerits of helium closed-cycle gas turbines. Some of the advantages mentioned include high payload, low noise and high altitude mission ability; while the major drawbacks include a heat sink, nuclear hazard radiation and the shield weight. A preliminary assessment of the cycle showed that a pressure ratio of 4, turbine entry temperature (TET) of 800 °C and mass flow of 50 kg/s could be used to achieve a lightweight helium closed-cycle gas turbine design for UAV mission considering component design constraints.

scholarly journals Comprehensive Thermodynamic Analysis of the Humphrey Cycle for Gas Turbines with Pressure Gain Combustion

Energies ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 3521 ◽  
Author(s):  
Panagiotis Stathopoulos
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Combustion Process ◽  
Ideal Gas ◽  
Point Of View ◽  
Pressure Gain Combustion ◽  
Combustion Technology ◽  
Secondary Air ◽  
And Performance ◽  
The Impact

Conventional gas turbines are approaching their efficiency limits and performance gains are becoming increasingly difficult to achieve. Pressure Gain Combustion (PGC) has emerged as a very promising technology in this respect, due to the higher thermal efficiency of the respective ideal gas turbine thermodynamic cycles. Up to date, only very simplified models of open cycle gas turbines with pressure gain combustion have been considered. However, the integration of a fundamentally different combustion technology will be inherently connected with additional losses. Entropy generation in the combustion process, combustor inlet pressure loss (a central issue for pressure gain combustors), and the impact of PGC on the secondary air system (especially blade cooling) are all very important parameters that have been neglected. The current work uses the Humphrey cycle in an attempt to address all these issues in order to provide gas turbine component designers with benchmark efficiency values for individual components of gas turbines with PGC. The analysis concludes with some recommendations for the best strategy to integrate turbine expanders with PGC combustors. This is done from a purely thermodynamic point of view, again with the goal to deliver design benchmark values for a more realistic interpretation of the cycle.

Reduction of NOx Emission of Heavy Duty Gas Turbines by Improving Mixing Quality Using CFD Tools

2003 ◽  
Author(s):  
Weiqun Geng ◽  
Douglas Pennell ◽  
Stefano Bernero ◽  
Peter Flohr
Keyword(s):  
Gas Turbines ◽  
Mass Fraction ◽  
Cross Flow ◽  
Nox Emission ◽  
Injection System ◽  
Water Tunnel ◽  
Injection Hole ◽  
Fuel Mass ◽  
Mixing Quality ◽  
Fuel Mass Fraction

Jets in cross flow are one of the fundamental issues for mixing studies. As a first step in this paper, a generic geometry of a jet in cross flow was simulated to validate the CFD (Computational Fluid Dynamics) tool. Instead of resolving the whole injection system, the effective cross-sectional area of the injection hole was modeled as an inlet surface directly. This significantly improved the agreement between the CFD and experimental results. In a second step, the calculated mixing in an ALSTOM EV burner is shown for varying injection hole patterns and momentum flux ratios of the jet. Evaluation of the mixing quality was facilitated by defining unmixedness as a global non-dimensional parameter. A comparison of ten cases was made at the burner exit and on the flame front. Measures increasing jet penetration improved the mixing. In the water tunnel the fuel mass fraction within the burner and in the combustor was measured across five axial planes using LIF (Laser Induced Fluorescence). The promising hole patterns chosen from the CFD computations also showed a better mixing in the water tunnel than the other. Distribution of fuel mass fraction and unmixedness were compared between the CFD and LIF results. A good agreement was achieved. In a final step the best configuration in terms of mixing was checked with combustion. In an atmospheric test rig measured NOx emissions confirmed the CFD prediction as well. The most promising case has about 40% less NOx emission than the base case.

Practical Bypass Mixing Systems for Fan Jet Aero Engines

1966 ◽  
Vol 17 (2) ◽  
pp. 141-160 ◽  
Author(s):  
T. H. Frost
Keyword(s):  
Gas Turbines ◽  
Minimum Weight ◽  
Jet Engines ◽  
Metal Interface ◽  
Combustion Chambers ◽  
Propulsion Systems ◽  
Jet Engine ◽  
Aero Engines ◽  
Corrugated Metal ◽  
Constant Static Pressure

SummaryMixing systems have many applications in gas turbines and aircraft jet propulsion, e.g. mixing zones in combustion chambers, ejectors for jet lift thrust augmentors and supersonic propulsion systems. A further application similar to that of combustion chamber mixing is that of mixing the cold and hot exhausts of a bypass jet engine. These are both characterised by mixing at constant static pressure and approximately constant total pressure as opposed to the more general case of unequal pressures in ejector systems (Fig. 1).The exhaust mixing process as used in Rolls-Royce bypass jet engines, e.g. Spey and Conway, enables the potential of the bypass principle, in terms of minimum weight and fuel consumption, to be exploited by a simple practical device.This is achieved by mixing the two streams in a common duct of fairly short dimensions with a corrugated metal interface on the inlet side. The consideration of these practical systems forms the main topic of this paper.

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