Analysis and Verification Test of Damping Characteristics of Steam Turbine Hollow Vane With Friction Damper

Author(s):  
Yasutomo Kaneko ◽  
Hiroyuki Yamashita ◽  
Hiroharu Ooyama

A vane used in a low pressure end of a steam turbine is usually fixed to a shroud and a casing by welding both ends. In such a vane structure, the damping in loading operation is comprised of the material damping and the aerodynamic damping, because the structural damping is very small. In the blade and vane of high-capacity steam turbine units, the aerodynamic damping may become negative under the high loading operation, and some papers reported the self-excited vibration of the blade and vane caused by the negative aerodynamic damping. Recently, in order to increase the reliability of the steam turbine vane, a hollow vane with a friction damper has been proposed. In such a steam turbine vane, the curved damper piece made of the thin plate is inserted into the hollow vane, and the structural damping is added by use of the friction between the damper piece and the vane. In this paper, for the purpose of clarifying the damping characteristics of the hollow vane with the friction damper, first, the excitation test of the model vane is carried out. In the excitation test of the model vane, the damping characteristics of the model vane consisting of two flat plates and the thin curved damper piece are measured, changing the excitation force. Second, the analysis method for predicting the damping characteristics of the hollow vane with the friction damper, which utilizes the conventional modal analysis method and the harmonic balance method, is proposed. The validity of the analysis method is verified by comparing the measured damping with the calculated ones. After verifying the analysis method, the actual steam turbine hollow vane with the friction damper is also analyzed, and the effect of the damper stiffness on the damping characteristics is examined. Finally, the actual hollow vane with the friction damper for the high-capacity steam turbine unit is designed and manufactured, and the excitation test of the actual hollow vane is carried out. From these results, the damping characteristics of the hollow vane with the friction damper are clarified.

Author(s):  
Yutaka Yamashita ◽  
Koki Shiohata ◽  
Takeshi Kudo

Friction damping devices such as under platform dampers are installed for modern turbine blades to suppress dynamic vibrations of the blades. In order to secure the reliability of the blades, it is important to predict the dynamic response and friction damping characteristics accurately. In this present paper, the dynamic response and friction damping characteristics of a last stage blade (LSB) of a steam turbine with contact surfaces at the cover, tie-boss and blade root was investigated. Especially, it is focused on the effect of the non-uniform normal contact forces at the contact surface. To investigate the effect of non-uniform normal contact forces, an analysis method was developed. Analysis model of the LSB with contact surfaces was discretized by finite elements. Tangential forces at the contact surfaces were modeled by multi-DOF macro-slip modeling. The non-linear frequency responses of the LSB were obtained by using the harmonic balance method. Using this analysis method, the relationship between the contact surface behavior and the dynamic response was studied.


Author(s):  
Yasutomo Kaneko ◽  
Kazushi Mori ◽  
Hiroharu Ohyama

The vane used in a low pressure end of steam turbine is usually fixed to shroud and casing by welding both ends. In such a vane structure, the damping in loading operation is comprised of the material damping and the aerodynamic damping, because the structural damping is very small. In this paper, first, the vane is modeled by the uniform beam fixed at both ends, and the effect of the material damping on the vane flutter is studied. In the stability analysis, the simple one-degree-of-freedom model is applied, where the linear aerodynamic model is used. In other words, it is assumed that the aerodynamic force due to the working fluid is proportional to the vane velocity and the negative damping coefficient does not change with amplitude. The allowable aerodynamic damping for the vane flutter is calculated and compared for the solid vane and the hollow vane. In addition, the vibration analysis of the actual steam turbine vane is carried out by 3D FEA (Finite Element Analysis), and the material damping of the solid and hollow vane is calculated by use of the results by FEA. The stability of the solid vane and the hollow vane on the flutter is also evaluated by use of the results calculated by FEA. From these results, the material damping characteristics of the steam turbine vane are clarified, as well as the effect of the material damping of the steam turbine vane on the flutter suppression.


2012 ◽  
Vol 538-541 ◽  
pp. 2298-2303
Author(s):  
Shi Kai Luo ◽  
Guo Fang Ding ◽  
Jing Li Li ◽  
Yan Song Sha ◽  
Qing Min Cheng ◽  
...  

In this paper, we prepared foaming silicon rubber (PVMQ) /isobutylene-isoprene rubber (IIR) composites with chemical foaming technology. The DMA tests results showed that these foaming materials have effective damping characteristics in a wide temperature range. With the special vibrator, we found that the PVMQ/IIR foams that we prepared were the damping materials which has wide frequency domain, because they can keep high damping ratio in a wide frequency domain. When the preloading was between 1.0 mm and 1.7 mm, the structural damping did not change obviously. According to tests, we found that the damping ratio of these foams was fit to the simple equation .


Author(s):  
David Hemberger ◽  
Dietmar Filsinger ◽  
Hans-Jörg Bauer

Next to excitation forces and the dynamic properties of mistuned structures the damping behavior is a key feature to evaluate the dynamic turbine blade response and thus the HCF life of a bladed disk (blisk). Just as the determination of the mistuning properties and the assessment of the vibration excitation, the evaluation of damping is also subject to uncertainty especially considering the wide operating range of a small radial turbine of a turbocharger. Since the total damping is composed of material damping, structural damping and aerodynamic damping, which are affected by parameters, like the eigenform of the vibration, the magnitude of the vibration amplitude and aerodynamic properties, the total damping can be strongly dependent on the operating conditions. The study at hand provides results from investigations that allow estimating the contribution of aerodynamic damping on the total damping. Experimental and numerical analysis of radial turbines from turbochargers for vehicular engines with variable turbine inlet vanes were performed. Measurements under different environmental conditions such as at rest and during operation, as well as unsteady CFD calculations and, coupled flow and structural calculations were carried out. A change in total damping could be found depending on the density of the surrounding gas by vibration measurements in operation on the hot gas test bench. But it was also shown that the total damping is decisively influenced by the mistuning of the structure. On one side the structural damping is varied by the variation in mistuned blade vibration amplitudes and otherwise the aerodynamic damping is influenced by the different inter blade phase angles (IBPA ) due to the mistuning, which is a symptom of geometric differences and material inhomogeneity in the wheels. Finally, the estimated total damping values were utilized in forced response calculations using a mistuned FE-model of a real turbine and excitation forces from unsteady CFD calculation. The magnitudes of the measured vibration amplitudes were compared with results from numerical analysis to validate the numerical model with focus on the investigation about the total damping. The deviation between the results was ±10% for different eigenforms and excitation orders.


2021 ◽  
Vol 263 (4) ◽  
pp. 2336-2347
Author(s):  
Federico Di Marco

NVH engineers are faced with the challenge of designing trim parts for vehicle interior and exterior, like inner dash insulators, carpets, underbody shields or engine encapsulations, which can be made with very different Bills of Materials (BOMs) including among others foams, felts or heavier layers. The measurables commonly used to rank various solutions are Transmission Loss (TL) and absorption. Depending on the numerical analysis method, different approaches may be considered for the evaluation of the TL of an automotive component. In particular, in Statistical Energy Analysis (SEA), automotive components are modeled as an assembly of panels having a simple shape, e.g. flat panels and/or panels with single or double curvature. Furthermore, in SEA the trim is normally modeled by means of the Transfer Matrix Method (TMM), which is essentially a 2-dimensional methodology. This paper intends to analyze in some depth the level of approximation that these practices bring with themselves, specifically in relation to the modelling of an automotive floor. More in detail, the aim of the paper is first to investigate what impact has the presence of the tunnel on the TL of a vehicle floor in bare and trimmed conditions and then to evaluate if the presence of the tunnel can be better modeled by using a semi-cylinder or three flat plates welded together in a trapezoidal shape, both shapes considered as a reasonable simplification of the actual geometry of a typical tunnel. The analysis is carried out at simulation level using FE. To investigate both air bone noise and structure borne noise transmission, two types of excitations are used: a diffuse acoustic pressure field applied to the entire floor surface and an imposed displacement applied to the edge of the floor surface. Furthermore, 3 different kind of trims are taken into consideration in order to analyze if and how the tunnel modeling strategy may influence the evaluation of the trim effectiveness.


Author(s):  
M. T. Stickland ◽  
T. J. Scanlon ◽  
I. A. Craighead ◽  
J Fernandez

Measurement of the damped oscillation of a section of the UK East Coast Main Line (ECML) catenary/contact wire system was undertaken, and the natural frequency and mechanical damping were found to be 1.4Hz and 0.05 respectively. This information was used to assess the effect of increasing the mechanical damping ratio on the susceptibility of the system to an aerodynamic galloping instability. The section of line tested was known to gallop at wind speeds of approximately 40 mile/h, and theoretical and experimental work verified this. A friction damper arm was designed and three units were fitted to the section of line affected. The introduction of increased mechanical damping was found to raise the mechanical damping coefficient of the line to between 0.095 and 0.18, and the mathematical analysis produced a theoretical wind speed for galloping oscillation of between 75 and 141 mile/h respectively. For over a year since the units were fitted, no problems with galloping instability have been observed.


Author(s):  
Charles Nutakor ◽  
R. Scott Semken ◽  
Janne E. Heikkinen ◽  
Jussi Sopanen ◽  
Aki Mikkola

A non-contact modal analysis method is implemented to estimate the structural damping ratios for four stacks of sheet-steel, each bound using a different method. The setup comprised the four subject stacks and, for comparison, two single homogeneous steel plates of the same length and width with thicknesses that approximated the layered stack heights. To carry out the modal analyses, each test item was hung to simulate a free-free boundary condition. A force and frequency adjustable impact hammer imparted transient vibration to each hanging test piece after which the local relative velocity for each one of an array of discrete target points across the entire length-to-width surface was measured using an optical transducer. Damping ratios were extracted from the frequency response curves using the half power bandwidth method. Comparing the results obtained for the layered sheet-steel stacks with those from the homogeneous steel plates showed that damping ratios and loss factors can be estimated using the proposed experimental technique. The consistent impacts and the elimination of test structure mass loading improves the accuracy of damping estimates. In comparison to the solid plates, the layered sheet-steel stacks were characterized by increased damping. The effect was most significant for the stack bound together by polymer rivets.


Author(s):  
Tadashi Mikoshiba ◽  
Chikahiro Minowa ◽  
Takanori Sato ◽  
Li Shao ◽  
Toshio Chiba

Under the effect of a large earthquake, the range of plastic comes into the column and the beam of the frame structure. By using energy dissipation devices, it is possible to reduce the response and the damage of the structure. A friction type damper which was a compact form and had high damping characteristics, was developed. It was made of steel plate, aluminum sliding plate, rubber washer and high tension bolt. To validate the performance of the new damper, the elemental tests and the shaking table test were conducted. In the shaking table test, frame structure composed of full scale member with friction damper was excited by actual seismic wave. As a result, it was found effective and had a high damping performance. This paper mainly reports the results of the shaking table test.


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